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Problem

Cause

Solution

A.  Assembly discharges 

from differential relief 

valve during no flow 

condition.

Fouled first check

Disassemble and clean No. 1 

check valve

Fluctuating inlet pressure

Control supply line water 

pressure. 

Install a soft seated, spring 

loaded, check valve up-

stream of the assembly.

Outlet pressure higher than 

inlet pressure & leak in No. 2 

check valve

Disassemble, clean #2 check 

valve & identify cause of 

backpressure

Leak through diaphragm or 

around flange bolt holes of 

relief valve

Service relief valve

Pressure relief valve does not 

close

See problem D

B.  Assembly discharges 

from differential relief 

valve during a flow 

condition.

No. 1 check valve wedged 

open

Disassemble and clean No. 1 

check valve

O-ring displaced from groove 

in 1st check

Disassemble and replace

Pressure relief valve does not 

close

See problem D

Fluctuating line pressure

C.  Differential pressure 

relief valve does not 

open during test

Differential pressure across 

No. 1 check valve stays above 

2.0psi due to leaking outlet 

gate valve

Repair shutoff valves

Weak or broken relief valve 

spring

Disassemble and replace 

relief valve spring

Shutoff seat tube bound in 

body

Disassemble and repair

Plugged hydraulic hose

Disassemble and repair

D.  Pressure relief valve 

does not close

Debris on sealing surface

Remove relief valve and clean

Plugged hydraulic hose

Disassemble and clean

Damaged seat or rubber 

shutoff disc

Remove relief valve assembly 

and replace

Ruptured diaphragm

Disassemble and replace 

diaphragm

Wrinkled or improperly in-

stalled diaphragm

Disassemble and properly 

position diaphragm

Troubleshooting Guide

Air Gap Drain

11

3

4

7.00

2” Pipe 

Thread

RP-IS-994/994RPDA  1319 

EDP# 1915230 

© 2013 Watts

USA:

 Tel: (978) 688-1811 • Fax: (978) 794-1848 • www.watts.com

Canada: 

Tel: (905) 332-4090 • Fax: (905) 332-7068 • www.watts.ca 

limited warranty:

 Watts Regulator Co. (the “Company”) warrants each product to be free from defects in material and workmanship under normal usage for a period of one year from the date of 

original shipment.  In the event of such defects within the warranty period, the Company will, at its option, replace or recondition the product without charge.  

THE waRRanTy SET FORTH HEREin iS GiVEn EXpRESSly and iS THE Only waRRanTy GiVEn By THE cOMpany wiTH RESpEcT TO THE pROducT.  THE cOMpany MaKES nO OTHER 

waRRanTiES, EXpRESS OR iMpliEd.  THE cOMpany HEREBy SpEciFically diSclaiMS all OTHER waRRanTiES, EXpRESS OR iMpliEd, includinG BuT nOT liMiTEd TO THE iMpliEd 

waRRanTiES OF MERcHanTaBiliTy and FiTnESS FOR a paRTiculaR puRpOSE.

The remedy described in the first paragraph of this warranty shall constitute the sole and exclusive remedy for breach of warranty, and the Company shall not be responsible for any incidental, special 

or consequential damages, including without limitation, lost profits or the cost of repairing or replacing other property which is damaged if this product does not work properly, other costs resulting 

from labor charges, delays, vandalism, negligence, fouling caused by foreign material, damage from adverse water conditions, chemical, or any other circumstances over which the Company has no 

control.  This warranty shall be invalidated by any abuse, misuse, misapplication, improper installation or improper maintenance or alteration of the product.  

Some States do not allow limitations on how long an implied warranty lasts, and some States do not allow the exclusion or limitation of incidental or consequential damages.  Therefore the above 

limitations may not apply to you.  This Limited Warranty gives you specific legal rights, and you may have other rights that vary from State to State.  You should consult applicable state laws to 

determine your rights.  

SO FaR aS iS cOnSiSTEnT wiTH applicaBlE STaTE law, any iMpliEd waRRanTiES THaT May nOT BE diSclaiMEd, includinG THE iMpliEd waRRanTiES OF 

MERcHanTaBiliTy and FiTnESS FOR a paRTiculaR puRpOSE, aRE liMiTEd in duRaTiOn TO OnE yEaR FROM THE daTE OF ORiGinal SHipMEnT.

A Watts Water Technologies Company

waRninG:

 This product contains chemicals known to the 

State of California to cause cancer and birth defects or 

other reproductive harm.

For more information: www.watts.com/prop65

For repair kits and parts, refer to our 

Backflow Prevention Products Repair 

Kits & Service Parts price list PL-RP-BPD 

found on 

www.watts.com.

Содержание 994 Series

Страница 1: ... with local codes but at least once per year or more as service conditions warrant Corrosive water conditions and or unauthorized adjustments or repair could render the product ineffective for the service intended Regular checking and cleaning of the product s internal components helps assure maximum life and proper product function WARNING Read this Manual BEFORE using this equipment Failure to r...

Страница 2: ...may occur due to wa ter supply pressure fluc tu a tion during static no flow con di tions A check valve may be re quired ahead of the backflow preventer 7 ASSEMBLY If the backflow preventer is disassembled dur ing in stal la tion it MUST be reassembled in its proper order The gate valve with the test cock is to mounted on the inlet side of the back flow pre ven ter The test cock must be on the inl...

Страница 3: ...from un nec es sary foul ing CAUTION Do not install a strainer ahead of the backflow pre ven ter on seldom used emergency water lines i e fire sprinkler lines The strainer mesh could potentially become clogged with debris pres ent in the water and cause water blockage during an emer gen cy Start Up E The downstream shutoff should be closed Open up stream slow ly fill the valve and bleed the air th...

Страница 4: ...osen 2 Check Fin ish un screw ing by hand 3 To clean 1 Check 6 150mm only locate the Check Arm opening stud on the outlet flange of the valve assembly Slide the Check Arm over the stud with the check threads facing down ward figure 5A Tighten 1 4 8mm nut on stud to secure cam bar Slowly pull the assembly outward to open check allowing ex posure of the seat clapper area for clean ing To clean 2 Che...

Страница 5: ... certain shutoff valves are closed 1 After removing the first check from the backflow valve body place on a flat surface with the coil spring facing up 2 In order to gain access to the seat and clapper rubber ring you must compress the spring 3 that surrounds the clapper shaft 1 To do so you must place the 3 8 threaded rod through two holes of the spring retaining plate 2 3 After placing the 3 8 a...

Страница 6: ...emove the body install a new relief valve assembly 3 Position the diaphragm on the piston assembly so that it is fac ing up as shown in Figure 8 4 Now fold the top ribbed edge of the diaphragm inward grasp the sleeve with the ribbed edge up and slide the sleeve down over the piston assembly as shown in Figure 8 5 While still holding the sleeve slide it up over the diaphragm and using your thumb in...

Страница 7: ...art Test 7 Open VA then slowly open VB no more than 1 4 turn When relief valve drips push the hold button for 2 seconds Record reading must be 2 PSID or more Push Stop Test 8 Close VA and VB Test No 2 Test No 2 Check Valve 9 Install bypass hose between VA and TC 4 Open VA then bleed air by loosening hose connection at TC 4 Tighten hose connection Close VA Push Start Test 10 Open VB to reestablish ...

Страница 8: ...hin the warranty period the Company will at its option replace or recondition the product without charge THE WARRANTY SET FORTH HEREIN IS GIVEN EXPRESSLY AND IS THE ONLY WARRANTY GIVEN BY THE COMPANY WITH RESPECT TO THE PRODUCT THE COMPANY MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED THE COMPANY HEREBY SPECIFICALLY DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE ...

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