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7

Testing - Reduced Pressure Zone Assemblies

Watts TK-DL

The following Test Procedure is one of several that is recognized 

throughout the United States for testing Backflow Preventers.

The following procedure is not a specific recommendation. The 

Watts series of test kits are capable of performing any of the recog-

nized Backflow test procedures.

For additional testing information refer to literature IS-TK-DL, IS-TK-9A and IS-TK-99E

A.

  Open TC #4 and flush test cocks No’s. 1, 2 and 3 on BF assem-

bly, then close TC #4.

B.

  Turn tester on (before connecting hoses). Tester must read all 

zeros. Close VA and VB.

Test No. 1 - Relief Valve

1.    Install high-side hose between TC #2 and tester connection A.
2.    Install low-side hose between TC #3 and tester con nec tion B.
3.    Open TC #3 then VB. Now open TC #2 slowly, then VA. Close 

VA then VB.

4.    Close #2 shutoff valve.
5.    Observe the apparent first check valve differential pressure (A - B).
6.    Install bypass hose between VA and VB. Open VB and bleed air 

by loosening hose connection at VA. Tighten hose connection 

and close VB.   

Push - Print Head (wait) then Push - Start Test

7.    Open VA, then slowly open VB (no more than 1⁄4 turn). When 

relief valve drips, push the “hold button” for 2 seconds. Record 

reading (must be 2 PSID or more).   

Push - Stop Test

8.    Close VA and VB.

Test No. 2 - Test No. 2 Check Valve

9.    Install bypass hose between VA and TC #4. Open VA, then 

bleed air by loosening hose connection at TC #4. Tighten hose 

connection. Close VA.    

 Push - Start Test

10.  Open VB to reestablish pressure within the “zone”. Close VB.
11.  Open TC #4, then open VA. If relief valve does not drip, record 

second check valve as “close tight”.

Test No. 3 - Test No. 1 Check Valve

12.  Open VB to reestablish first check valve dif fer en tial pressure. 

Close VB. Record pressure differential.   

 

Stop Test (Push Stop Test twice)

13.  Close test cocks and remove tester, return as sem bly to nor mal 

operating condition.

RPZ 

Test 1

RPZ 

Test 2

RPZ 

Test 3

Series 994

A  B 

VA 

VB

WARNING

!

it is important that this device be tested periodically in com pli ance 

with local codes, but at least once per year or more as ser vice con­

di tions warrant.  if installed on a fire sprinkler system all me chan i cal 

checks, such as alarm checks, single checks and backflow preventers 

should be inspected internally every one to five years in accordance 

with nFpa 13 a and nFpa 25

Series 994

Series 994

A  B 

VA 

VB

A  B 

VA 

VB

Содержание 994 Series

Страница 1: ... with local codes but at least once per year or more as service conditions warrant Corrosive water conditions and or unauthorized adjustments or repair could render the product ineffective for the service intended Regular checking and cleaning of the product s internal components helps assure maximum life and proper product function WARNING Read this Manual BEFORE using this equipment Failure to r...

Страница 2: ...may occur due to wa ter supply pressure fluc tu a tion during static no flow con di tions A check valve may be re quired ahead of the backflow preventer 7 ASSEMBLY If the backflow preventer is disassembled dur ing in stal la tion it MUST be reassembled in its proper order The gate valve with the test cock is to mounted on the inlet side of the back flow pre ven ter The test cock must be on the inl...

Страница 3: ...from un nec es sary foul ing CAUTION Do not install a strainer ahead of the backflow pre ven ter on seldom used emergency water lines i e fire sprinkler lines The strainer mesh could potentially become clogged with debris pres ent in the water and cause water blockage during an emer gen cy Start Up E The downstream shutoff should be closed Open up stream slow ly fill the valve and bleed the air th...

Страница 4: ...osen 2 Check Fin ish un screw ing by hand 3 To clean 1 Check 6 150mm only locate the Check Arm opening stud on the outlet flange of the valve assembly Slide the Check Arm over the stud with the check threads facing down ward figure 5A Tighten 1 4 8mm nut on stud to secure cam bar Slowly pull the assembly outward to open check allowing ex posure of the seat clapper area for clean ing To clean 2 Che...

Страница 5: ... certain shutoff valves are closed 1 After removing the first check from the backflow valve body place on a flat surface with the coil spring facing up 2 In order to gain access to the seat and clapper rubber ring you must compress the spring 3 that surrounds the clapper shaft 1 To do so you must place the 3 8 threaded rod through two holes of the spring retaining plate 2 3 After placing the 3 8 a...

Страница 6: ...emove the body install a new relief valve assembly 3 Position the diaphragm on the piston assembly so that it is fac ing up as shown in Figure 8 4 Now fold the top ribbed edge of the diaphragm inward grasp the sleeve with the ribbed edge up and slide the sleeve down over the piston assembly as shown in Figure 8 5 While still holding the sleeve slide it up over the diaphragm and using your thumb in...

Страница 7: ...art Test 7 Open VA then slowly open VB no more than 1 4 turn When relief valve drips push the hold button for 2 seconds Record reading must be 2 PSID or more Push Stop Test 8 Close VA and VB Test No 2 Test No 2 Check Valve 9 Install bypass hose between VA and TC 4 Open VA then bleed air by loosening hose connection at TC 4 Tighten hose connection Close VA Push Start Test 10 Open VB to reestablish ...

Страница 8: ...hin the warranty period the Company will at its option replace or recondition the product without charge THE WARRANTY SET FORTH HEREIN IS GIVEN EXPRESSLY AND IS THE ONLY WARRANTY GIVEN BY THE COMPANY WITH RESPECT TO THE PRODUCT THE COMPANY MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED THE COMPANY HEREBY SPECIFICALLY DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE ...

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