Watson-Marlow 100 Series Скачать руководство пользователя

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Watson-Marlow 120 IP31 pumps

WATSON-MARLOW MANUALS

Watson-Marlow 120 cased pumps

120F/DV

m-120coversheet-F-114DV-gb-03 Original instructions

Contents

General information

Operating manual

114DV pumphead

Содержание 100 Series

Страница 1: ...on Marlow 120 IP31 pumps 1 WATSON MARLOW MANUALS Watson Marlow 120 cased pumps 120F DV m 120coversheet F 114DV gb 03 Original instructions Contents 1 General information 2 Operating manual 3 114DV pumphead ...

Страница 2: ...tion of incorporation 2 1 3 Three year warranty 2 1 4 When you unpack your pump 3 1 5 Information for returning pumps 3 1 6 Peristaltic pumps an overview 4 1 7 Safety notes and standards 5 1 8 Good pump installation practice 7 1 8 1 General recommendations 7 1 8 2 Do s and do not s 8 1 9 Power supply 9 1 10 Dimensions 10 1 11 Start up check list 11 1 12 Drive maintenance 11 1 13 Drive spares 11 1 ...

Страница 3: ... its sub sidiaries or its authorised distributors to repair or replace free of charge any part of the pump drive which fails within three years of the day of manufac ture of the product Such failure must have occurred because of defect in material or workmanship and not as a result of operation of the product other than in normal operation as defined in this pump manual Watson Marlow shall not be ...

Страница 4: ...ead 102R pump head 400D1 400DM2 or 400DM3 pumphead l The designated external DC power supply unit for your pump with plug adaptors l PC readable CDROM containing these operating instructions l Quick Start printed manual Note Some versions of this product will include components different from those listed above Check against your purchase order Storage This product has an extended shelf life Howev...

Страница 5: ...tween the compression points As the first roller leaves the track the second continues to advance expelling the packet of fluid through the pump s discharge port At the same time a new partial vacuum is cre ated behind the second roller into which more fluid is drawn from the inlet port Backflow and siphoning do not occur and the pump effectively seals the tube when it is inactive No valves are ne...

Страница 6: ...lso be familiar with the Health and Safety at Work Act 1974 There are moving parts inside the pumphead Before opening the pumphead guard or track ensure that the following safety directions are followed l Ensure that the pump is isolated from the mains power l Ensure that there is no pressure in the pipeline l If a tube failure has occurred ensure that any fluid in the pumphead has been allowed to...

Страница 7: ... equipment for measurement control and labora tory use IEC EN UL 61010 1 incorporating A2 Category 2 Pollution degree 2 Degrees of protection provided by enclosures IP code BS EN 60529 amendments 1 and 2 Conducted emissions BS EN 55011 A1 and A2 Class A called by BS EN61000 6 4 Radiated emissions BS EN 55011 A1 and A2 Class A called by BS EN61000 6 4 Electrostatic discharge BS EN 61000 4 2 Criteri...

Страница 8: ...ce A correctly engineered installation will promote long tube life Site the pump on a flat horizontal rigid surface free from excessive vibration to ensure correct lubrication of the gearbox Allow a flow of air around the pump to ensure that heat can be dissipated Ensure that the temperature around the pump does not exceed 40C It is possible to stack only one other 120 pump on top of this pump The...

Страница 9: ...on the suction side Any valves in the pipeline not usually needed must not restrict the flow Any valves in the flow line must be open when the pump is running Do use suction and delivery pipes equal to or larger than the bore of the tube in the pumphead When pumping viscous fluids use pipe runs with a bore several times larger than the pump tube Do site the pump at or just below the level of the f...

Страница 10: ...not recommended to site these drives alongside dirty electrical mains supplies such as 3 phase contactors and induc tive heaters without special attention being paid to unacceptable mains borne noise To prepare your power supply l Select the mains input adapter appropriate to your region UK US Australia or Europe and slide it into position on the rear of the unit Ensure it clicks into place Stop s...

Страница 11: ...s wires etc with a thickness of more than 2 5mm are prevented from approach Protection against dripping water falling vertically No harmful effect must be produced This pump s ingress protection is rated IP31 120 pump drive with 102R pumphead 120 pump drive with 114DV pumphead Note A 120U pump drive is shown here All drives have the same dimensions and weight apart from drive shaft dimensions 120 ...

Страница 12: ...arge piping l Ensure proper connection has been made to the external DC power supply unit and to a suit able power supply l Ensure that the recommendations in the sec tion 1 8 Good pump installation practice are fol lowed 1 12 Drive maintenance There are no user serviceable parts inside the pump The unit should be returned to Watson Marlow or its appointed agents or distributors for service 1 13 D...

Страница 13: ...ons If the product has not been used please just sign this form Names of chemicals handled with product s Precautions to be taken in handling these chemicals Action to be taken in the event of human contact I understand that the personal data collected will be kept confidentially in accordance with the UK Data Protection Act 1998 RGA number Signature Your position Date Please print out sign and fa...

Страница 14: ... 120F cased pumps Section 2 of 3 Operating manual m 120f ip31 gb 02 Original instructions 2 1 Pump specifications 2 2 2 Good pump installation practice 4 2 3 Switching the pump on 4 2 4 Operation 5 2 4 1 Start and stop 5 2 5 Performance data 5 2 6 Error codes 5 2 7 Troubleshooting 6 Contents ...

Страница 15: ... instructions 2 2 1 Pump specifications A nameplate is fixed to the rear of the pump It contains manufacturer and contact details product reference number serial number and model details 120F This pump is started and stopped from the keypad ...

Страница 16: ...EMA 2 suitable for indoor use Protected against dripping water and falling dirt May be wiped with a damp cloth but should not be immersed Pumphead options 114DV and 102R Tubing options Pumpsil silicone tubing only Operating temperature range 5C to 40C 41F to 104F Storage temperature range 25C to 65C 13F to 149F Maximum altitude 2 000m 6 560ft Humidity non condensing 80 up to 31C 88F decreasing lin...

Страница 17: ... tubing only The 120F is designed for fluid transfer only It cannot be run at pressure 2 3 Switching the pump on The pump is powered by a dedicated 24V external DC power supply unit which is supplied with the pump l Plug the power supply s output connector into the power socket on the rear of the pump l Plug the power supply unit into a mains power outlet and switch on l Load the pumphead with tub...

Страница 18: ...vailable in five standard versions each offering a fixed speed For performance infor mation see Section 3 102R or 114DV pumpheads of these instructions 2 6 Error codes The LED beside the START key flashes to indicate a fault Fast flashing second on second off indicates an error which may be resolved by cycling the power if the fault is not resolved contact your local service centre Slow flashing s...

Страница 19: ...connector is plugged into the pump If the pump runs but there is little or no flow make the following checks l Check that tubing is installed in the pumphead check that it is Pumpsil other tubing materials are not suitable for use in a 120F pump check that the tubing is the correct wall thickness 1 6mm l Check that the tube is not split or burst l Check for any kinks or blockages in the lines l Ch...

Страница 20: ...ns 2 3 2 114DV safety information 2 3 3 114DV pumping conditions pressure and viscosity 3 3 4 114DV pumphead installation 3 3 5 Tube holder positioning 4 3 5 1 Tube holder repositioning 5 3 6 Tube loading and removal 6 3 7 114DV pumphead spares 6 3 8 114DV performance data 7 3 9 114DV continuous tubing product codes 8 3 10 Trademarks 8 3 11 Do not use pumps in patient connected applications 8 3 12...

Страница 21: ...Before opening the pumphead track ensure that the following safety directions are followed l Ensure that the pump is isolated from the mains power l Ensure that there is no pressure in the pipeline l If a tube failure has occurred ensure that any fluid in the pumphead has been allowed to drain to a suitable vessel container or drain l Protective clothing and eye protection must be worn if hazardou...

Страница 22: ... side of the pumphead This helps to minimise any impulse losses and pulsation in the pipeline This is especially important with viscous fluids and rigid pipework 3 4 114DV pumphead installation A correctly engineered installation will promote the best possible tube life so please ensure that the following guidelines are followed l Avoid tight pipeline bends pipe reducers and excessive lengths of s...

Страница 23: ...ing premature tube rupture With the larger bore tubes of 4 0mm and 4 8mm the outer position must be used to prevent the flow rate being excessively reduced For tubing bores of 2 4mm and 3 2mm either setting may be used as appropriate for the application The inner setting will clamp the tube harder reducing tube slip but has the potential to marginally reduce flow rate The outer setting will optimi...

Страница 24: ... pumphead in the same way To change from the small tube to the large tube setting Carry out the procedure described above but pushing towards the front of the pumphead l Lift the flip top until fully open l Place the pointed device pointing down into the small depression pictured here Note The pictures on the previous page show the tube holders correct positions for small and large tubing If a tub...

Страница 25: ...r the flip top until it clicks into its fully closed position The track closes automatically and the tube is stretched correctly as it does so l To remove the tube reverse the sequence Click Check that the tube holders on both sides of the pumphead are correctly set for the size of tube you are using Always isolate the pump from the mains power supply before opening the guard or performing any pos...

Страница 26: ...low rates in any application must be determined empirically 120F All tubing materials ml min Fixed speed 0 5 mm 0 8 mm 1 6 mm 2 4 mm 3 2 mm 4 0 mm 4 8 mm 10 rpm 0 2 0 4 1 4 2 9 4 7 6 7 8 5 17 rpm 0 3 0 7 2 4 4 9 8 11 14 31 rpm 0 6 1 2 4 3 9 0 15 21 26 52 rpm 1 0 2 1 7 3 15 25 35 44 220 rpm 4 4 8 8 31 64 100 150 190 120S All tubing materials ml min Speed 0 5mm 0 8mm 1 6mm 2 4mm 3 2mm 4 0mm 4 8mm 1 ...

Страница 27: ...0 016 4 8 25 902 0048 016 933 0048 016 913 A048 016 mm STA PURE PCS STA PURE PFL 1 6 14 960 0016 016 965 0016 016 3 2 16 960 0032 016 965 0032 016 4 8 25 960 0048 016 965 0048 016 3 10 Trademarks Bioprene Marprene Pumpsil and Watson Marlow are trademarks of Watson Marlow Limited GORE STA PURE PCS and GORE STA PURE PFL are trademarks of W L Gore and Associates 3 11 Do not use pumps in patient conne...

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