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PUMP DISASSEMBLY

PUMP REASSEMBLY / SEAL REPLACEMENT (FIGURE 4)

All moving parts are located in rear sub-assembly of this pump.
Tools required:

  • 1/2 inch open end wrench
  • 9/16 inch open end wrench
  • Flat and Phillips head screwdrivers

To remove and repair the motor sub-assembly perform the 
following procedures.

1.  Turn off the pump circuit breaker at the main panel.
2.  Drain the pump by removing the drain plugs.
3.  Remove the 6 bolts that hold the main pump body (strainer pot/  
  volute) to the rear sub-assembly.
4.   GENTLY pull the two pump halves apart, removing the rear sub-   
 assembly.

5.  Remove the diffuser.
6.  Hold the impeller securely in place and remove the impeller lock   
  screw by using a Phillips head screwdriver. The screw is a left-   
  handed thread and loosens in a clockwise direction.
7.   Remove the shaft cap located at the back of the motor and hold the  
  shaft secure with a flat-head screwdriver (Century) or 7/16 inch    
  open-end wrench (Franklin) .
8.   To unscrew the impeller from the shaft, twist the impeller counter  
 clockwise.
9.   Remove the four bolts from the seal plate to the motor, using a 9/16  
  inch wrench.
10.  Place the seal plate face down on a flat surface and tap out the    
  carbon/spring seal.
11.  Clean the seal plate, seal housing, and motor shaft.

1.  When installing the replacement ceramic/carbon seal, use silicone  
  sealant on the metal portion, before pressing into the seal plate.
2.   Before installing the ceramic section of the seal into the impeller,  
  be sure the impeller is clean. Use a light density soap and water to  
  clean the seal. Press the seal into the impeller with your thumbs   
  and wipe off the ceramic and carbon faces with a clean cloth.
3.   Remount the seal plate to the motor.
4.   Screw the impeller onto the motor shaft.
5.   Screw in the impeller lock screw (counter-clockwise to tighten).
6.   Remount the diffuser onto the seal plate.
7.   Grease the diffuser O-ring.
8.   Assemble the motor sub-assembly to the strainer pot-pump body.  
 

DO NOT

 tighten down any of the bolts until all 6 bolts are in place  

  and finger tight.

9.   Fill the pump with water.
10.  Reinstall the pump lid by turning clockwise until hand tight (

DO   

 NOT

 over tighten with tools).

11.  Prime the system; see Priming the Pump.

CAUTION: Be sure not to scratch or mar the polished seal faces. Seal will leak if faces are damaged.

CAUTION: The polished and lapped faces of the seal could be damaged if not handled with care.

Face Plate

Motor Shaft

Hex

Bolts

Gasket

Screw

Diffuser

Assembly

O-Ring

Impeller

Pump Seal

FIGURE 4

5

Содержание CHAMPS-125

Страница 1: ...be given to the owner operator of this equipment NOTE When pump is mounted permanently within 5 ft of the inside walls of a swimming pool you must use No 8 AWG or larger conductor to connect to bondin...

Страница 2: ...to the terminal board 5 Make sure all electrical connections are clean and tight 6 Permanently ground the motor using the internal green ground terminal located on the inside of the motor canopy or ac...

Страница 3: ...the length of time between filter cleaning it is most important to visually inspect the hair and lint pot basket at least once a week A dirty basket will reduce the efficiency of the filter and heate...

Страница 4: ...re operating Do not allow the pump to operate if it has been flooded 5 If a motor has been damaged by water it voids the motor warranty NOTE DO NOT wrap motor with plastic or other air tight materials...

Страница 5: ...on a flat surface and tap out the carbon spring seal 11 Clean the seal plate seal housing and motor shaft 1 When installing the replacement ceramic carbon seal use silicone sealant on the metal portio...

Страница 6: ...olt Schs 15 805 0238 1 0 Ring 238 16 319 1420 1 Diffuser Plate 17 715 1201 2 3 8 Quarter Slot Plug SdWet End 18 805 0112 2 O Ring 014 20 319 1430 1 Basket Assy 21 805 0436 1 O Ring 6 Trap Lid CHAMPION...

Страница 7: ...ll not prime too much air Remedy a Check suction piping and valve glands on all suction gate valves b Secure lid on pump strainer pot and make sure lid gasket is in place c Check water level to make s...

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