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34

7 SERIES 700A11 INSTALLATION MANUAL

Wiring Schematics cont.

Aurora Variable Speed Drive/EEV Wiring

Unit  Power  

208-230/60/1

L2

L1

CC

T1

T2

G

T1

T3

T2

Red

Black

T

T

Compressor 

Ambient

Discharge 

Line Temp

Suction 

Pressure

Discharge 

Pressure

Black

Br

own

Blue

Black

Br

own

Blue

Red

Red

Black

Black

Master

1

2

3

EEV2

1

2

3

4

S-Ambient

1

2

S-D

1

2

P-O

1

2

3

4

P-C

1

2

3

4

R

LY

-1

1

2

3

B

COM

O

R

B+

A-

C

+

-

+

-

COM

5 VDC

OUT

N/A

COM

5 VDC

OUT

N/A

(+)

(-)

1

2

L1

L2

Variable Speed 

Drive

1

2

T1

T2

T3

3

Suction

 T

emp

KM

2

1

2

EEV Output

KM

9

1

2

3

4

GND

S2

12 VDC

X1

X2

Y1

EEV 

Control

Power

KM

4

1

2

3

4
R

B+

A-

C

Leaving

 Air

 T

emp 

(L

AT)

KM

3

1

2

GND

S2

5

T

Black

Black

T

Black

Black

Suction 

Line Temp

Discharge 

Air Temp

Y2

1

2

3

4

+

X1

X2

Y1

5

Y2

O

ran

ge

Red

Yell

ow

Black

G

ra

y

Bipolar Stepper Motor

1

2

+

-

T

Entering 

Water Temp

EWT

Black

Black

2

1

3

4

COM

OUT

5 VDC

N/A

2

1

3

4

COM

OUT

5 VDC

N/A

To Aurora Board

RS485 EXP

C

R

(-)

(+)

ABC P6

To AXB Board

ABC

(+)

(-)

R

C

AXB P9

C

S-AUX

VS Compressor

Blue

Metal 

Flexible 
Conduit

B+

C

R

(-)

(+)

Green

White

Red

Black

5VAC

Circuit Breaker

Circuit Breaker

Ferrite Toroid

Ferrite Toroid

Black

Black

Red

Red

CC2

EH1

Factory

Fault

ALG

ALM

LS

ES

ACC c

Status

AURORA BASE 

CONTROL™ 

RV – K1

CC2

CC – K2

CC Hi – K3

Fan – K4

Alarm – K5

Acc – K6

ACC no

ACC nc

O/B

C

R

LO

G

Y1

Y2

W

DH

3A-Fuse

O/B

C

R

LO

G

Y1

Y2

W

DH

LO

G

HI

CCG

CC
FG

F
R

HP
HP

LP

FP2
FP2
FP1

REV
REV

CFM

PWM

ECM PWM

Factory

Factory Fan Connection

R

R

C

C

C

C

R

(-)

(+)

RS 485

EH2

C

EH1

C

CO

(+)

(-)

R
C

RS485 Exp

Factory

Com1

Com2

Config

G

G

G

Y

R

SW1 Test

FP1 – 15

o

F/30

o

F

JW2 - Alarm

P11

P5

P2

P1

P8

P7

P9

P6

P3

SW2

P13

P4

FP2 – 15

o

F/30

o

F

RV – B/O

ACC – Dip 4

ACC – Dip 5

CC – Dual/Single

L – Pulse/Continuous

Reheat/Normal

Factory Use

Field Connections

Field Connections

C

LP

FP1

F

CC

G

Y1

1

2

3

4

5

6

7

8

Off

On

N/A

RS485 NET

Green

G

97P842-01B     6/6/12

NOTE 11

NOTE 10

Red Connector (4 Pin)

Current Transducerer (CT)

Thermistor

Light  emitting diode - Green

Relay coil

Capacitor w/ bleed resistor

Switch - Condensate overflow

Switch - High pressure

Switch - Low pressure

Polarized connector

Factory Low voltage wiring
Factory Line voltage wiring
Field low voltage wiring
Field line voltage wiring
Optional block
DC Voltage PCB traces
Junction
Quick connect  terminal

Wire nut

Field wire lug

Ground

Fuse

CC -
CO -
K5 -
K6 -
CR3 -
CR4 - 

F1 and F2 - 

WCL -

HE -
HP - 

LP -

PB1, PB2 - 
PS -
RV -
SW1 -
SW1 -
SW2 -

TS - 

Compressor Contactor
Condensate overflow sensor
DHW pump relay

Loop pump relay

Fuses

Water Coil Limit Sensor

Heater element
High pressure switch

Low  pressure switch

Power blocks
Power strip
Reversing Valve coil
DIP package 5 position AXB
TEST MODE ABC Board
DIP package 8 position ABC Board

Thermal limit switch

Legend

Relay Contacts-
N.O., N.C.

G

T

1

3

2

P

L1

PSC Fan Speed Relay
PSC Fan Power Relay

ER1 to ER4 -

Aux heat stage relays

HWL -

Hot water limit sensor

SC -

Start Contactor

Start Relay

SR -

CS -

Compressor Solenoid

Cy

cles with CC fi

rst stage compressor or compressor spd 1-12

Cycles with CC2 second stage of compressor or comp spd  7-12

ESCRIPTION

SW2-4

SW2-5

Cycle with Blower

ON

ON

Cycle with Compressor

OFF

OFF

Water Valve Slow Opening

ON

OFF

Cycle with Comm. T-stat Hum Cmd

OFF

ON

ABC SW2 Accessory Relay

Slow Flash
Fast Flash
Flash Code

Safe

ff Mode - Max Operatittng Pressure

Flash Code 74

Fault - Loss of Charge

Flash Code 71

Safe

ff Mode - Suct

cc itton Temperatu

tt re Sensor

Flash Code 72

Safe

ff Mode - LAT Temperatu

tt re Sensor

Flash Code 73

Fault - High Drive Temperatu

tt re

Flash Code 58

Fault - Drive Inte

tt rnal Error MOC/AOC

Flash Code 59

Fault - Multittple Safe

ff Modes

Flash Code 61

Fault - Over Current

Flash Code 56

Fault - Over/Under Volta

tt ge

Flash Code 57

Flash Code 54

Fault - Compressor Out of Envelope

Flash Code 55

Fault - Condensing Pressure Sensor
Fault - Low Supply Volta

tt ge

Safe

ff Mode - EEV (Indoor) Communicatitton

Flash Code 47

Safe

ff Mode - EEV (Outd

tt oor) Communicatitton Flash Code 48

Derate

tt - Low Condensing Temperatu

tt re

Flash Code 44

Derate

tt - High Condensing Temperatu

tt re

Flash Code 45

Derate

tt - Oute

tt r Power Limit

Flash Code 46

Derate

tt - Drive Temperatu

tt re

Flash Code 41

Derate

tt - High Discharge Temperatu

tt re

Flash Code 42

Derate

tt - Low Suct

cc itton Temperatu

tt re

Flash Code 43

Alarm - Home Auto

tt matitton 1

Flash Code 23

Alarm - Home Auto

tt matitton 2

Flash Code 24

Fault - EEV Error

Flash Code 25

Au

A

A ro

rr ra

rr LED

EE Flas

aa hCo

C

C d

oo es

ee

1 second on and 1 second offff

No Softffw

tt are Overide

OFF

100 milliseconds on and 100 milliseconds offff
100 milliseconds on and 400 milliseconds offff with

tt a 2 second pause befo

ff re repeatittng

Ra

R

R ndomStartrr De

D

D lay

aa (Al

A

Atern

rr at

aa ing Co

C

C lors

rr )

ss

Sta

tt tu

tt s LED (LED1, Green)

Fast Flash

Confiffguratitton LED (LED 2, Yellow)

Fast Flash

Fault LED (LED 3, Red)

Fast Flash

Co

C

C nfigura

rr t

aa ion LED

EE (LED

EE 2, Ye

YY llow

oo )

w

w

Fault LED

EE (LED

EE 1, Re

R

R d

ee )

Normal Mode

OFF

Input Fault Lockout

Flash Code 1

Slow Flash

Stat

aa usLED

EE (LED

EE 3, Gr

G

G e

rr e

ee n)

Normal Mode

ON

Contrttol is Non - Funct

cc ittonal

OFF

Test Mode

Slow Flash

Lockout Act

cc ittve

Fast Flash

Freeze Dete

tt ct

cc itton - FP1

Flash Code 5

Flash Code 2

Low Pressure Lockout

Flash Code 3

Freeze Dete

tt ct

cc itton- FP2

Flash Code 4

High Pressure Lockout

Futu

tt re Use

Dehumidififfcatitton Mode

DIP Switctth Overide

Flash Code 3

Futu

tt re Use

Flash Code 4

Load Shed

Flash Code 5

Reserved

Flash Code 6

Condensate

tt Overflffow Lockout

Flash Code 7

Over/Under Volta

tt ge Shutd

tt own

Flash Code 8

Futu

tt re Use

Flash Code 9

Compressor Monito

tt ring

Flash Code 10

Fault-tt FP1 and FP2 Sensor Error

Flash Code 11

Futu

tt re Use

Flash Code 12

Non-Critittcal AX

AA B Sensor Error

Flash Code 13

Critittcal AX

AA B Sensor Error

Flash Code 14

Flash Code 2

Safe

ff Mode - Ambient Temperatu

tt re Sensor

Flash Code 49

Futu

tt re Use

Flash Code 17

Non-Critittcal Communicatitton Error

Flash Code 18

Alarm - Hot Wa

W

W te

tt r

Flash Code 15

Fault Variable Speed Pump

Flash Code 16

Fault LED

EE (LED

EE 1, Re

R

R d

ee ) Co

C

C nt.

ESD

Flash Code 6

Futu

tt re Use

Flash Code 7

Flash Code 19

Alarm - Low Loop Pressure

Flash Code 21

Fault - Communicatitton ECM Fan Moto

tt r Error Flash Code 22

Fault - Discharge Temperatu

tt re Sensor

Flash Code 51

Fault - Suct

cc itton Pressure Sensor

Flash Code 52

Fault - Critittcal Communicatitton Error

Flash Code 53

F

LE

LED3

LED2

LED1

Black

EEV 1  

MASTER

EEV 2  

EXT. FAN

S_AMBIENT

S_AUX
S_D

P_O

P_C

RLY 1

L1

L2

VARIABLE SPEED 

DRIVE END VIEWS

T1

T2

T3

EEV CONTROL BOARD  

EEV 

COIL

LAT

SUCTION 

TEMP

EEV 

COMM

NOT 

USED

NOT 

USED

SW1-4

SW1-5 DESCRIPTION

ON

ON

Cycles with Blower

OFF

ON

ON

OFF

OFF

OFF

Cycles with DH from ABC board

SCT

SUC P

HW

HW

MOTOR

RS485

P7

ZONE

P9

ABC

STEPPER

ANA

SPR

DH

DIV

NO

COM

K6

NO

COM

K5

C

R

L1

L1

L2

L2

P12

P10

P5

P11

C

R

(-)

(+)

C

R

(-)

(+)

C

R

(-)

(+)

P4

P2

K1

K2

K3

HA2

HA1

SGI

LOOP

PWM

VS

SLO

SLI

P3

V+

C

R

TX

RX

+5

P14

LLT

P1

LAT

FLOW

LWT

EWT

CT2

4

3

CT2

4

3

CT1

2

1

CT1

2

1

Status

G

DISCH

P16

P17

P18

P15

(Aurora Expansion Board)

AXB

 

See Figure 1 for 

DHW wiring

.

SW1

Modbus

 Add.  ID

Future Use

1

2

3

4

5

ON

OFF

Future Use

Acc 2 – Dip 4

Acc 2 – Dip 5

P8

P6

Power to
VS Drive

Power to

Compressor

Содержание 700A11 7 Series

Страница 1: ...Water Piping Connections Hot Water Generator Connections Electrical Startup Procedures Troubleshooting Preventive Maintenance 7 Series 700A11 Installation Manual Geothermal Heat Pump R 410A Refrigera...

Страница 2: ......

Страница 3: ...ngs 15 Auxiliary Heat Electrical Data 15 Electrical Data 15 Blower Performance Data 16 Dimensional Data 17 Physical Data 21 The Aurora Advanced VS Control System 22 Operation Logic 31 Wiring Schematic...

Страница 4: ...ation 1 Hot Water Generation with factory installed pump Blower Options 1 ECM 2 High Static ECM 036 only Future Option N None Control Option J AuroraTM Variable Speed Control K Aurora Variable Speed C...

Страница 5: ...loss of warranty Installation is not recommended in areas with excessive dirt and debris as this may be drawn into the VS drive causing overheating of the VS drive Location should have enough space fo...

Страница 6: ...e only the bolts provided in the kit to attach hanger brackets The use of longer bolts could damage internal parts Some residential applications require the installation of horizontal units on an atti...

Страница 7: ...ted to existing ductwork check the duct system to ensure that it has the capacity to accommodate the air required for the unit application If the duct is too small as in the replacement of heating onl...

Страница 8: ...s with extremely hard water the owner should be informed that the heat exchanger may require occasional flushing Units with cupronickel heat exchangers are recommended for open loop applications due t...

Страница 9: ...osed Loop Ground Source Systems Figure 8 Primary Secondary Hook up 7 Series to Electromechanical Units Shut Down C C SL1 In SL1 Out T o Electromechanical Unit C S Shut Down C C Shut Down C C SL1 In SL...

Страница 10: ...ary Heater Knockout Low Voltage to Thermostat and Valve Unit Supply Aux Heat Supply Water Out Water In Shut Off Valves Boiler Drains For HX Flushing Disconnects IfApplicable Rubber Bladder Expansion T...

Страница 11: ...llation In Preheat Tank In Venting Waste Valve or Vent Coupling 3 4 x 3 4 x 1 2 tee Cold Water In Hot Water Out P T Relief Valve P T Relief Valve HWG Water In HWG Water Out Drain Valve Drain Valve Sto...

Страница 12: ...ing When the pump is first started turn the venting burping screw if equipped in the center of the pump two 2 turns open until water dribbles out then replace Allow the pump to run for at least five m...

Страница 13: ...ontrol box Figure 13b Wire access control box closed Figure 13a Wire access control box open Electrical Connections Accessory Relay A set of dry contacts has been provided to control accessory devices...

Страница 14: ...W1 terminal on TPCM32U04 communicating thermostats may be hard wired to provide aux emergency heat in the event communication is lost between the thermostat and the ABC microprocessor C P7 P1 R W C 24...

Страница 15: ...3 60 60 60 60 60 60 60 L3 L4 17 3 20 21 7 25 25 25 25 25 20 30 EAL H 20 Single 69 3 80 96 7 110 100 110 100 110 100 100 L1 L2 34 7 40 53 3 60 60 60 60 60 60 60 L3 L4 34 7 40 43 3 50 45 50 45 50 40 50...

Страница 16: ...tons Press the button to save the change ECM Speed Info 1 2 G 3 4 5 6 7 8 9 10 11 12 Option Enter ECM Speed Info 1 2 G 3 Lo 4 5 6 7 8 9 10 11 12 Option Enter ECM Speed Info 1 2 G 3 Lo 4 5 6 Hi 7 8 9 1...

Страница 17: ...2 5 8 18 5 40 4 48 0 26 9 36 3 24 9 31 2 17 5 2 8 45 7 45 7 9 7 4 3 71 4 76 2 4 3 048 in 25 6 31 6 54 4 2 3 7 3 15 9 18 9 10 6 1 Swivel 1 2 female 14 3 9 8 12 3 6 9 1 1 18 0 18 0 3 8 1 7 28 1 30 0 1...

Страница 18: ...t D In E Out F HWG In G HWG Out H Conden sate Low Voltage Ext Pump Power Supply L M N Supply Width O Supply Depth P Q R Return Depth S Return Height T 036 060 in 25 5 31 5 62 5 43 4 48 4 57 0 60 0 3 1...

Страница 19: ...30 0 1 7 cm 65 0 80 3 138 2 5 8 18 5 40 4 48 0 26 9 36 3 24 9 31 2 33 8 34 5 100 1 23 1 20 6 4 3 71 4 76 2 4 3 048 in 25 6 31 6 54 4 2 3 7 3 15 9 18 9 10 6 1 Swivel 1 2 female 14 3 9 8 12 3 13 3 13 6...

Страница 20: ...Return Height S 036 in 25 6 77 0 21 3 2 3 7 3 15 9 18 9 0 8 1 Swivel 1 2 female 14 3 9 8 12 3 SEE CHART 13 6 13 2 SEE CHART 2 8 40 4 18 9 1 3 cm 65 0 195 6 54 1 5 8 18 5 40 4 48 0 2 0 36 3 24 9 31 2...

Страница 21: ...2 3 8 7 Vertical Air Coil Dimensions H x W in mm 32 x 25 813 x 635 32 x 25 813 x 635 36 x 25 914 x 635 Air Coil Total Face Area ft2 m2 5 6 0 570 5 6 0 570 6 3 0 641 Air Coil Tube Size in mm 3 8 9 5 3...

Страница 22: ...Control Features Description Aurora Advanced VS Advanced Microprocessor Features Smart Grid Home Automation Alarm Inputs and Accessory2 Relay HRV ERV Advanced Hot Water Generator Control Microprocesso...

Страница 23: ...2 or one of the communicating thermostats shown above must be used to control the variable speed heat pump Aurora Advanced VS Control Features NOTE Refer to the Aurora Advanced VS Control Application...

Страница 24: ...are set in the same way as the VS pump using the AID Tool 50 and 100 are the default settings respectively Loop Pump Slaving This input and output are provided so that two units can be slaved togethe...

Страница 25: ...or user interface These displays not only feature easy to use graphical interface but display alerts and faults in plain English SuperBoost Cooling Mode Occasionally there can be a requirement for a s...

Страница 26: ...ity NOTE SW2 6 is not applicable to the 7 Series SW2 7 Lockout and Alarm Outputs P2 selection of a continuous or pulsed output for both the LO and ALM Outputs On Continuous Off Pulsed NOTE SW2 7 is no...

Страница 27: ...point for the entire length of the appropriate delay to be recognized as a fault This fault will be ignored for the initial 2 minutes of the compressor run time Freeze Detection Air Coil Air Coil Fre...

Страница 28: ...he blower output When the LS input has been cleared the anti short cycle timer and random start timer will be initiated Input must be tied to common to activate Aurora Advanced VS Control LED Displays...

Страница 29: ...n Pressure is critically low Derated Code 43 Warning Derated E43 LoSucPres Warning Derated E43 LoSucPres Derate LoConPres 44 No Auto Condensing pressure is critically low Derated Code 44 Warning Derat...

Страница 30: ...CC Dip 2 CC Dual Single L Pulse Continuous Reheat Normal Factory Use Field Connections Field Connections C LP FP1 F CC G Y1 1 2 3 4 5 6 7 8 Off On N A RS485 NET EH1 LED 1 LED 3 LED 2 LED 5 LED 4 SCT S...

Страница 31: ...s if the compressor has been operating lower than speed 6 the controls will increase the compressor to speed 6 for one minute for oil circulation ECM Blower Motor The variable speed controls will vary...

Страница 32: ...6 7 8 ALM ALG ACC COM ACC NO ACC NC R C G Y1 EH2 C EH1 C CO C R C R Off Fault LED1 R Status LED3 Config LED2 CC2 CC F C R F FG CC CCG CC2 HI CC2 LO CC2 G REVREV FP1 FP1 FP2 FP2 LPS LPS HPSHPS Aurora...

Страница 33: ...ter DHW Pump Blue Blue Cabinet HW Switch 3 2 1 Purple Notes 1 Switch blue and red wires for 208V operation 2 The blk wh and gray wh wires are removed when Aux Heat is installed 3 Use manufacturer s pa...

Страница 34: ...G Y1 Y2 W DH LO G HI CCG CC FG F R HP HP LP FP2 FP2 FP1 REV REV CFM PWM ECM PWM Factory Factory Fan Connection R R C C C C R RS 485 EH2 C EH1 C CO R C RS485 Exp Factory Com1 Com2 Config G G G Y R SW1...

Страница 35: ...Communicati t ton Flash Code 48 Derate t t Low Condensing Temperatu t t re Flash Code 44 Derate t t High Condensing Temperatu t t re Flash Code 45 Derate t t Oute t t r Power Limit Flash Code 46 Derat...

Страница 36: ...communicating d Confirm EEV2 is added and communicating e Confirm IntelliZone2 is added and communicating if installed Set zoning system to OFF f Confirm communicating thermostat is added and communic...

Страница 37: ...two pressure transducers and three temperature sensors heating liquid Unit Startup cont line suction temperature and existing cooling liquid line FP1 These sensors allow the measurement of discharge...

Страница 38: ...Decrease the cooling set point several degrees and verify high speed blower operation 9 Adjust the cooling setpoint above the room temperature and verify that the compressor and water valve or loop pu...

Страница 39: ...ting High High High High Normal Low High Low Low Air Flow Cooling Low Low Low Low Normal High High Low Low Water Flow Heating Low Normal Low Normal Low Low High Low High Low Water Flow Cooling High Hi...

Страница 40: ...200 10 14 4 9 8 13 19 25 70 10 5 142 147 260 270 10 14 6 11 8 13 18 24 90 10 5 143 148 343 348 10 14 8 13 7 12 17 23 110 10 5 145 150 440 450 10 14 10 15 7 12 17 23 Model 048 Comp Speed 12 1800 cfm En...

Страница 41: ...e EWT entering water temperature Fahrenheit gpm water flow in gallons minute WPD water pressure drop psi and feet of water EAT entering air temperature Fahrenheit dry bulb wet bulb HC air heating capa...

Страница 42: ...ving Air Thermistor Wire Bundle In Blower Compartment Ambient Air Thermistor Wire Bundle In Compressor Compartment Coax Flow Meter Water OUT Water IN Flow Sensor Entering Water Thermistor Sensor Wire...

Страница 43: ...at of Extraction Rejection gpm x 500 485 for water antifreeze x T Note DO NOT hook up pressure gauges unless pressure sensors are suspect Line Voltage Loop Open Unit Amp Draw Closed COAX SOURCE COAX L...

Страница 44: ...ECTED USE HEATING SPEED 12 AND COOLING SPEED 9 FOR STEPS 6 9 6 Watts ENERGY MONITOR HEATING SPEED 12 COOLING SPEED 9 Volts m Volts m Volts Total Amps Comp Blower 3 n Amps n Amps Watts m x n x 0 85 o W...

Страница 45: ...eplacement parts required CAUTION Fin edges are sharp Preventive Maintenance Replacement Procedures Other Maintenance Filters Air filters and variable speed drive filter must be clean to obtain maximu...

Страница 46: ...Pressure Transmitter Low Pressure 35P553 03 35P553 03 35P553 03 Switch High Pressure SKHPE600 SKHPE600 SKHPE600 Switch Low Pressure SKLPE40 SKLPE40 SKLPE40 Part numbers subject to change 6 19 12 Part...

Страница 47: ......

Страница 48: ...nc 9000 Conservation Way Fort Wayne IN 46809 9794 WaterFurnace has a policy of continual product research and development and reserves the right to change design and specifications without notice IM27...

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