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15

Waterford E61 Gas Fireplace Insert

OPERATING INSTRUCTIONS

OPERATING

INSTRUCTIONS

Before operating this appliance, proceed
through the following check list.

1) Read and understand these Instructions

before operating this appliance.

2) Check to see that all wiring is correct and

enclosed to prevent possible shock.

3) Check to ensure there are no gas leaks.

4) Make sure the three door glass pieces are

in place. Never operate the appliance with
any of the door glass removed or with the
door open. Do not strike the glass or slam
the door shut.

WARNING: Do not operate appli-
ance with glass front removed,
cracked or broken. Replacement of
the glass should be done by a li-
censed or qualified service person.

5) Verify that all venting and the cap is unob-

structed.

6) Verify log placement. If the pilot cannot be

seen when lighting the unit - the logs or the
embers have been incorrectly positioned.

7) The unit should never to turned off and on

without a minimum of a 60 second wait.

8) When lighting the appliance, the inside of

the glass may fog up. This will burn off after
a few minutes of operation.

DO NOT BURN THE APPLIANCE
WITH THE DOOR OPEN.

LIGHTING PROCEDURE

IMPORTANT:  Gas cock knob cannot be turned
from "PILOT" to "OFF" unless it is partially
depressed.

1) Open the lower grill.

2) If the control knob is set to "OFF" proceed

to Step 4.

3) Push in gas control knob slightly and turn

clockwise to "OFF".

4) Wait five minutes to allow gas, that may

have accumulated in the main burner com-
partment, to escape. If you do smell gas,
follow the instructions on the front of this
manual. If you don't smell gas continue on
to the next step.

5) Turn the gas control counterclockwise to

"PILOT". Knob cannot be turned from "PI-
LOT" to "OFF" unless knob is pushed in
slightly.  Do not force.

6) Push in control knob all the way and hold in.

Immediately push black button on spark
igniter until pilot lights. Continue to hold the
control knob in for  approximately one
minute, then release the gas control knob.
The pilot flame should continue to burn.  If
the pilot does not remain lit, repeat opera-
tion allowing a longer period before releas-
ing gas control knob.

7) Turn gas control knob counterclockwise to

"ON".

8) Use rocker switch to operate main burner.

9) Rotate the variable flame control to adjust

the flame height higher or lower.

10) Close the lower grill.

11) The door must be closed when operating

the unit.

SHUTDOWN

PROCEDURE

1) Use the rocker switch to turn off the main

burner.

2) Open the lower grill.

3) Push in the gas control knob slightly and

turn clockwise to "OFF". Do not force.

4) Disconnect all electric power to the appli-

ance if service is to be performed.

FIRST FIRE

The first fire in your stove is part of the paint
curing process. To ensure that the paint is
properly cured, it is recommended that you
burn your fireplace for at least four (4) hours
the first time you use it with the fan on.

When first operated, the unit will release an
odour caused by the curing of the paint, the
burning off of any oils remaining from manufac-
turing. Smoke detectors in the house may go off
at this time. Open a few windows to ventilate
the room for a couple of hours.

The glass panel may require cleaning after the
unit has cooled down.  DO NOT ATTEMPT TO
CLEAN THE GLASS WHILE IT IS HOT.

AUTOMATIC

CONVECTION FAN

OPERATION

The fan operates automatically, turn the knob on
the side of the faceplate to adjust to the desired
speed. The fan will turn on as the stove comes
up to operating temperature.  After the unit has
been turned off and the unit cooled to below a
useful heat output range the fan will shut off
automatically.

NORMAL OPERATING

SOUNDS OF

GAS APPLIANCES

It is possible that you will hear some sounds
from your gas appliance. This is perfectly nor-
mal due to the fact that there are various gauges
and types of steel used within your appliance.
Listed below are some examples. All are nor-
mal operating sounds 
and should not be
considered as defects in your appliance.

Blower:
Waterford gas appliances use high tech blow-
ers to push heated air farther into the room. It is
not unusual for the fan to make a "whirring"
sound when ON. This sound will increase or
decrease in volume depending on the speed
setting of your fan speed control.

Burner Tray:
The burner tray is positioned directly under the
burner and logs and is made of a different gauge
material from the rest of the firebox and body.
Therefore, the varying thicknesses of steel will
expand and contract at slightly different rates
which can cause "ticking" and "cracking"
sounds. You should also be aware that as there
are temperature changes within the unit these
sounds will likely re-occur. Again, this is normal
for steel fireboxes.

Blower Thermodisc:
When this thermally activated switch turns ON
it will create a small "clicking" sound. This is the
switch contacts closing and is normal.

Pilot Flame:
While the pilot flame is on it can make a very slight
"whisper" sound.

During the first few fires, a white film
may develop on the glass front as part
of the curing process. The glass should
be cleaned or the film will bake on and
become very difficult to remove. Use a
non-abrasive cleaner and NEVER clean
the glass while it is hot.

Содержание EMERALD E61-LP

Страница 1: ...ncy or the gas supplier FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department 908 429a 04 21 05 EMERALD Gas Fireplace Insert Owners Installat...

Страница 2: ...ree years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Waterford Fireplace WATERFORD GAS FIREPLACE INSERT This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance i...

Страница 3: ...nstallation 9 Conversion from Nat Gas to Propane 9 Reduction to Lower Btu 11 Gas Pressure Test 11 ValveDescription 12 Aeration System 12 ShroudSurroundInstallation 12 Optional Door Grill Installation 13 LogInstallation 13 Optional Wall Thermostat Installation 13 OptionalRemoteControlInstallation 14 WiringDiagram 14 OPERATINGINSTRUCTIONS OperatingInstructions 15 LightingProcedure 15 ShutdownProcedu...

Страница 4: ...ubulure d chappement basse à à é é é é 38 000 Btu h 11 14 Kw h 19 000 Btu h 5 57 Kw h 32 DMS 2 9mm 0 2000 ft pi 0 610m 27 000 Btu h 7 91 Kw h 13 500 Btu h 3 95 Kw h 40 DMS 2 49mm 0 4500 ft pi 0 1372m D bit Calorifique maximum D bit Calorifique minimum Dimensions de l orifice L altitude é é D bit Calorifique maximum D bit Calorifique minimum Dimensions de l orifice L altitude é é D bit Calorifique ...

Страница 5: ... Btu h 8 50 Kw h 14 500 Btu h 4 25 Kw h 52 DMS 1 61mm 0 4500 ft pi 0 1372m Listed Report No VENT GAS FIREPLACE HEATER 476 1714 00 Oct 1999 Certified for Certifi e pour CANADA and U S A é ANSI Z21 88b 2003 CSA 2 33b 2003 CGA 2 17 M91 Tested to CAN FPI Fireplace Products International Ltd Delta BC Canada Made in Canada Fabrique au Canada This appliance must be installed in accordance with local code...

Страница 6: ...ollow instructions and informa tion in the current CAN CGA B149 in Canada or the current National Fuel Gas Code ANSI Z223 1 in the USA regarding requirements for combustion and ventilation air GAS PIPE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure test ing of the gas supply piping system at test pressures...

Страница 7: ...arbon See page 12 c Ensuring that the appliance is venting correctly MATERIALS REQUIRED No electrical power supply is required for the gas control to operate A 120 Volt AC power cord is hooked up to the fan switch and blower Plug 3 wire cord into a suitable receptacle Do not cut the ground terminal off under any circumstances When connected with 120 volts the appliance must be electrically grounde...

Страница 8: ...eft rear corner of the unit The inlet fitting is a 1 2 female flare A separate gas shut off valve and a 1 8 IPS pluggedtappingshouldbeinstalledimmedi ately upstream of the connection to the appliance 3 Locate the center point where the vent will pass through the chimney above the appli ance Move the appliance into the exact location where it is to be installed Ensure that the Insert is level 4 The...

Страница 9: ...ure with gear clamp 5 Install flashing 6 Insert both liners into chimney passing through the damper opening 7 Install termination cap 8 Connect the marked end of the liner to the inlet collar of the vent connector plate marked with an I seal connection with high temperature silicone Secure with gear clamp 9 Connect the 2nd liner to the exhaust collar marked with an E seal connection with high temp...

Страница 10: ...asket D is properly positioned and install the new HI LO pres sure regulator assembly to the valve using the new screws E supplied with the kit Tighten screws securely 8 Pull off the pilot cap to expose the pilot orifice 9 Unscrew the pilot orifice with the allen key and replace with the LP pilot orifice in the kit 10 Remove burner orifice with a 1 2 wrench and discard Use a wrench to hold on to t...

Страница 11: ... 11 Check inlet and outlet pressures 12 Check operation of flame control Check for proper flame appearance and glow on logs GAS PIPE PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa Disconnect piping f...

Страница 12: ...stment 3 Pilot Adjustment 4 Thermocouple Connection 5 Main Operator 6 Outlet Pressure Tap Manifold Pressure 7 Inlet Pressure Tap Supply Pressure 8 PilotOutlet 9 Main Gas Outlet 10 Flange Securing Screw Holes 11 Alternative TC Connection Point 12 Thermoelectric Unit 13 Additional Valve Mounting Hole 4 Restart the heater and let it burn for approx imately15minutes Repeatuntilthedesired flame appeara...

Страница 13: ... with the 2 screws 4 Place the right front log carefully sliding it down onto the right pins of the front burner See diagram 3 a Front Right Log Part 902 020 b Front Left Log Part 902 021 c Rear log Part 902 022 d Embers Part 902 151 1 bag e Lava Part 902 154 1 bag Part 560 935 for the set of three logs 1 Remove the logs from the box and carefully unwrap them The logs are fragile handle with care ...

Страница 14: ...at is very im portant Run wires from the fireplace to that location use Thermostat Wire Table 2 Connect the wires as per the wiring dia gram below CAUTION Do not connect the millivolt remote control wires to the 120V wires 3 Install 3 AAA alkaline batteries in transmit ter and 4 AA alkaline batteries in the receiver Install the receiver and its cover in the wall Switch the remote receiver to remot...

Страница 15: ...ll 3 Push in the gas control knob slightly and turn clockwise to OFF Do not force 4 Disconnect all electric power to the appli ance if service is to be performed FIRST FIRE The first fire in your stove is part of the paint curing process To ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time you use it with the fan on When...

Страница 16: ...ILOT to OFF unless knob is pushed in slightly Do not force 2 Wait five 5 minutes to clear out any gas If you then smell gas STOP follow B in the safety information above on this label If you don t smell gas go to the next step 3 Turn knob on gas control counter clockwise to PILOT 1 Push in the gas control knob slightly and turn clockwise to OFF Do not force CAUTION Hotwhileinoperation Donottouch S...

Страница 17: ... the logs DOOR AND GLASS GASKET If the door gasket requires replacement use only the proper replacement gasket available from your Waterford dealer GLASS REPLACEMENT Your Waterford stove is supplied with high temperature 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce In the event that you break your glass by impact purchase your replacement from an aut...

Страница 18: ...ound wire from the fan bracket 3 At this point you should disconnect the gas at the valve 4 Carefully remove the logs embers and rockwool 5 Remove burner Note Use a magnetic type screwdriver if pos sible 6 Remove all 18 screws holding the burner tray assembly in place 9 Undo the quick drop out thermocouple nut on the valve with a 9mm metric wrench 10 Remove the Piezo ignitor wire and push button a...

Страница 19: ...ssy 77 270 520 P Fan Assembly 79 270 019 RearPanel 910 157 P Fan Blower 99 W843310 TerminalStrip 100 Base Plate 101 591 187 Firebox Baffle 102 Firebox 103 Heat Exchanger Assy 104 FlexPipe 105 Transition Box Assy 106 Gasket Transition Box 107 910 233 Fan Auto ON OFF Thermodisc 108 Thermodisc Bracket 109 Stove Top 110 Top Face 111 Insulation of Vent 113 Adaptor Holding Bracket Right 114 Insulation H...

Страница 20: ...9 270 056 ControlPlate 30 W310770 Fan Speed Control Rheostat 120 V 32 904 656 Blanking Plug for Strain Relief 33 910 822 Power Cord 120 V 910 721 High Temp Wire Harness Main Switch 910 687 High Temp Wire Harness Motor Connect 910 718 High Temp Wire Harness Fan Valve 35 270 055 Switch Box 36 Washer 1 4 Flat 37 Screw 1 4 20 x 1 1 4 Pan Head Phillip 40 W310191 Top Grill 41 W310321 Lower Hob Heat Shie...

Страница 21: ...tHolder 68 W840470 Pilot Assembly Gasket 78 651 580 Burner Assy NG LP 80 260 565 Adjustment Gear Assy 81 904 565 Hex Key 3 16 AF 82 630 009 Burner Tray Air Passage Gasket 83 630 008 Burner Tray Firebox Gasket 84 Front Support 87 560 935 Log Set 88 902 182 Log Top 90 Valve Mounting Bracket 92 270 036 Valve Gasket 93 Valve Support 94 904 658 Gas Inlet Flex Line 904 688 Orifice 32 NG 904 641 Orifice ...

Страница 22: ..._____________________________________________ ____________________________________________________________________________ _____________________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ _____________________________________...

Страница 23: ...e replaced component has been returned to FPI and evaluated for manufacturer defect The authorized selling dealer is responsible for all in field service work carried out on your Waterford product FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers At all times FPI reserves the right to inspect product in the field which is claimed to be defectiv...

Страница 24: ..._______________________________________________________ Printed in Canada Waterford fireplace products are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door Waterford Irish Stoves is pleased to extend this Limited Lifetime Warranty to the original purchaser of a Waterford Product See th...

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