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 12.   Control valve fails to 

draw in regenerant

 A. Injector is plugged

 A.  Remove injector and clean or replace

 B.  Faulty regenerant piston

 B.  Replace regenerant piston

 C. Regenerant line connection leak

 C. Inspect regenerant line for air leak

 D.  Drain line restriction or debris cause excess 

back pressure

 D.  Inspect drain line and clean to 

correct restriction

 E. Drain line too long or too high

 E.  Shorten length and or height

 F. Low water pressure

 F.  Check incoming water pressure – water 

pressure must remain at minimum of 25 psi

 13.   Water running to 

drain

 A. Power outage during regeneration

 A.  Upon power being restored control will finish 

the remaining regeneration time. Reset time of 
day. If PC board has battery back up present 
the battery may be depleted. See front cover 
and drive assembly drawing for instructions.

 B. Damaged seal/stack assembly

 B.  Replace seal/stack assembly

 C. Piston assembly failure

 C. Replace piston assembly

 D. Drive cap assembly not tightened in properly

 D.  Retighten the drive cap assembly

 14.   E1, Err – 1001, 

Err – 101 = 
Control unable 
to sense motor 
movement

 A.  Motor not inserted full to engage pinion, motor 

wires broken or disconnected

 A.  Disconnect power, make sure motor is fully 

engaged, check for broken wires, make sure 
two pin connector on motor is connected to the 
two pin connection on the PC board labeled 
MOTOR. Press NEXT and REGEN buttons for 
3 seconds to resynchronize software with piston 
position or disconnect power supply from PC 
board for 5 seconds and then reconnect.

 B. PC board not properly snapped into drive bracket

 B.  Properly snap PC board into drive bracket and 

then Press NEXT and REGEN buttons for 3 
seconds to resynchronize software with piston 
position or disconnect power supply from PC 
board for 5 seconds and then reconnect.

 C. Missing reduction gears

 C.  Replace missing gears

 15.   E2, Err – 1002, Err – 

102 = Control valve 
motor ran too short 
and was unable to 
find the next cycle 
position and stalled

 A. Foreign material is lodged in control valve

 A.  Open up control valve and pull out piston 

assembly and seal/stack assembly for 
inspection. Press NEXT and REGEN buttons for 
3 seconds to resynchronize software with piston 
position or disconnect power supply from PC 
board for 5 seconds and then reconnect.

 B. Mechanical binding

 B.  Check piston and seal/stack assembly, check 

reduction gears, check drive bracket and main 
drive gear interface. Press NEXT and REGEN 
buttons for 3 seconds to resynchronize software 
with piston position or disconnect power supply 
from PC board for 5 seconds and then reconnect.

 C. Main drive gear too tight

 C.  Loosen main drive gear. Press NEXT and 

REGEN buttons for 3 seconds to resynchronize 
software with piston position or disconnect 
power supply from PC board for 5 seconds 
and then reconnect.

 D. Improper voltage being delivered to PC board

 D.  Verify that proper voltage is being supplied. 

Press NEXT and REGEN buttons for 3 seconds 
to resynchronize software with piston position 
or disconnect power supply from PC board for 
5 seconds and then reconnect.

 PROBLEM 

CAUSE 

CORRECTION 

Содержание UCS-1044

Страница 1: ...For Models UCS 844 UCS 948 UCS 1044 UCS 1054 UCS 1248 UCS 1354 CareSoft Series Metered Water Softeners...

Страница 2: ...73 TABLE OF CONTENTS Preinstallation Instructions for Dealers 3 Bypass Valve 4 Installation 5 6 Programming Procedures 7 8 Operating Displays and Instructions 9 10 Start up Instructions 11 12 Troubles...

Страница 3: ...During operation the normal user display is time of day and gallons per minute Flow Rate Vacation Mode Capacity Remaining and Days to a Regeneration are optional displays but are not normally used Vac...

Страница 4: ...regeneration water to the unit while also providing untreated water to the distribution system Fig 1 2 BYPASS POSITION The inlet and outlet handles point to the center of the bypass The system is iso...

Страница 5: ...tank it should be located where it is easily accessible 3 Do not install any water conditioner with less than 10 feet of piping between its outlet and the inlet of a water heater 4 Do not locate unit...

Страница 6: ...mmended Where the drain empties into an overhead sewer line a sink type trap must be used Run drain tube to its discharge point in accordance with plumbing codes Pay special attention to codes for air...

Страница 7: ...E If a resin media is used in the softener increase the grains per gallon if soluble iron is present 1 ppm 4 gpg This display will show nA not available if FILTER is selected or if AUTO is not factory...

Страница 8: ...immediate manual regeneration press and hold the REGEN button for three seconds The system will begin to regenerate immediately The control may be manually stepped through the regeneration cycles by p...

Страница 9: ...n for three seconds The system will begin to regenerate immediately This command cannot be cancelled Once a manual regeneration is initiated the unit will go into the FILL position This position allow...

Страница 10: ...eration the manufacturer recommends the use of solar salt for best results The brine tank is manufactured for the use of solar pellets or rock salt Do not use block salt If pellet or rock salt is used...

Страница 11: ...EGEN again and the display will read SOFTENING 240 During a full regeneration this will be a 4 hour period for salt to dissolve Press REGEN again to put the valve into BACKWASH Once valve has stopped...

Страница 12: ...brine well cover 2 Pour 1 oz of household bleach into the softener brine well 3 Replace brine well cover NOTE Avoid pouring bleach directly onto the safety float components in the brine well Unit sani...

Страница 13: ...d meter turbine C Remove meter and check for rotation or foreign material D Meter wire not installed securely into three pin connector D Verify meter cable wires are installed securely into three pin...

Страница 14: ...tank G Check refill setting in programming Check refill flow control for restrictions or debris and clean or replace H Damaged seal stack assembly H Replace seal stack assembly I Control valve body t...

Страница 15: ...on or disconnect power supply from PC board for 5 seconds and then reconnect B PC board not properly snapped into drive bracket B Properly snap PC board into drive bracket and then Press NEXT and REGE...

Страница 16: ...conds to resynchronize software with piston position or disconnect power supply from PC board for 5 seconds and then reconnect Then reprogram valve to proper setting B MAV NHBP motor wire not connecte...

Страница 17: ...cover 1 2 CV3107 1 Motor 1 3 CV3106 1 Drive bracket spring clip 1 4 CV3851WN PC board 1 5 CV3110 Drive gear 12 x 36 3 6 CV3109 Drive gear cover 1 7 CV3002CC Drive assembly CV3186 Transformer 110V 12V...

Страница 18: ...35 O ring 228 1 4 CV3011 1 piston assembly downflow 1 CV3011 01 1 piston assembly upflow 1 CV3407 1 25 piston assembly downflow 1 5 CV3174 Regenerant piston 1 6 CV3180 O ring 337 1 7 CV3105 O ring 215...

Страница 19: ...t 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3145 Bypass rotor 1 2 5 CV3146 Bypass cap 2 6 CV3147 Bypass handle 2 7 CV3148 Bypass rotor seal retainer 2 8 CV3152 O ring 135 2 9 C...

Страница 20: ...BLUE CV3010 1G G injector assembly YELLOW CV3010 1H H injector assembly GREEN CV3010 1I I injector assembly ORANGE CV3010 1J J injector assembly LIGHT BLUE CV3010 1K K injector assembly LIGHT GREEN n...

Страница 21: ...bow CV3162 022 2 2 DLFC for 3 4 elbow CV3162 027 2 7 DLFC for 3 4 elbow CV3162 032 3 2 DLFC for 3 4 elbow CV3162 042 4 2 DLFC for 3 4 elbow CV3162 053 5 3 DLFC for 3 4 elbow CV3162 065 6 5 DLFC for 3...

Страница 22: ...8 01 Turbine assembly 1 4 CV3105 O ring 215 1 5 CV3003 01 Meter plug assembly 1 6 CV3013 Optional mixing valve 1 Although no tools are necessary to assemble or disassemble the valve the Service Wrench...

Страница 23: ...onal 18 diameter salt grid 1 CH1080 Optional 24 diameter salt grid 1 3 CG21833CB1C00 18 x 33 brine tank black 1 CG21840CB1C00 18 x 40 brine tank black 1 CG22441CB1C00 24 x 41 brine tank black 1 4 CH10...

Страница 24: ...1 brass sweat assembly 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3188 Fitting 2 3 4 BRASS SWEAT Item No Part No Description Qty CV3007 03 3 4 brass sweat assemb...

Страница 25: ...te assembly 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3629 Fitting 2 3 4 BRASS SHARK BITE Item No Part No Description Qty CV3007 12 3 4 brass Shark Bite assembly...

Страница 26: ...o Max Working Pressure PSI 30 100 30 100 30 100 30 100 30 100 30 100 Min to Max Operating Temperature F 33 100 33 100 33 100 33 100 33 100 33 100 Max Flow to Drain During Regeneration GPM 1 3 1 7 2 2...

Страница 27: ...xpense and return part freight collect The above provisions of the warranty are valid as long as the unit is connected in compliance with local plumbing codes and in an equivalent manner and condition...

Страница 28: ...ness display shows nA if used as a filter If other displays do not appear refer to manual GENERAL OPERATION When the system is operating one of three displays will be shown time of day gallons of trea...

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