WARRIOR T1000-100 Скачать руководство пользователя страница 8

 

e. Pull out the wire rope to your desired anchor point using the hand saver hook. 

f.  Secure  the  clevis  hook  to  the  anchor  point:  Sling,  chain  or  snatch  block.    Do  not 

attach the hook back onto the wire rope. 

g. Engage the clutch. 

h. Connect the remote control to the winch.  

i. Start your engine to ensure power is being replenished to the battery. 

j.  Power  in  the  wire  rope  guiding  the  wire  under  tension  to  draw  up  the  slack  in  the 

wire.  Once the wire is under tension stand well clear. Never step over the wire rope. 

k. Double-check your anchors and make sure all connections are secure. 

l. Inspect the wire rope.  Make sure there are at least 5 wraps of wire rope around the 

winch drum. 

m.  Drape  a  blanket  or  jacket  over  the  wire  rope  approximately  5  to  6  feet  from  the 

hook.  Open the hood for added protection. 

n.  Clear  the  area.    Make  sure  all  spectators  are  back  and  that  no  one  is  directly  in 

front or behind the vehicle or anchor point. 

o. Begin winching.  Be sure that the wire rope is winding evenly and tightly around the 

drum.  The vehicle that is being winched can be slowly driven to add assistance to the 

winching process.  Avoid shock loads; keep the wire rope under tension. 

p.  The  vehicle  to  be  winched  should  be  placed  in  neutral  and  the  emergency  brake 

released.  Only release the brake pedal when under full tension.  Avoid shock loads to 

the winch.  This can damage the winch, rope and vehicle. 

q. The winch is meant for intermittent use.  Under full load with a single line rig do not 

power in for more than a minute without letting the motor cool down for a few minutes 

and then resume the winching operation. 

r. The winching operation is complete once the vehicle is on stable ground and is able 

to drive under its own power. 

s. Secure the vehicle.  Be sure to set the brakes and place the vehicle in park.   

t. Release the tension on the wire rope.  The winch is not meant to hold the vehicle for 

long periods of time. 

u. Disconnect the wire rope from the anchor. 

v. Rewind the wire rope.  Make sure that any wire already on the drum has spooled 

tightly and neatly.  If not, draw out the wire and re-spool from the point where the rope 

Содержание T1000-100

Страница 1: ...ELECTRICAL WINCH T1000 100 T1000 145 T1000 2200 Assembly Operating Instructions...

Страница 2: ...ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MAINTENANCE 1 1 TROUBLE SHOOTING 1 2 WINCH ASSEMBLY DRAWING T1000 100 T1000 145 1 3 WINCH P...

Страница 3: ...r your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This not...

Страница 4: ...is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spool...

Страница 5: ...eavy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNING Don t move the vehicle to...

Страница 6: ...he touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch...

Страница 7: ...nect the cable back to itself This will cause cable damage Always use a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a...

Страница 8: ...the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under...

Страница 9: ...ution of the full rated load 2 Start by connecting the roller fairlead to the mounting channel using 2 each of the cap screw M10 X 35 flat washer lock washer and securing with locknut M10 Make sure th...

Страница 10: ...hen free spooling and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUT...

Страница 11: ...e of high quality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable ancho...

Страница 12: ...wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoisting or for lifting people or...

Страница 13: ...cable connected to the drum Insert the end of the new rope and secure the screw M8x10 4 Ensure that the new cable wraps in the same rotation direction as the old one The cable should leave the drum fr...

Страница 14: ...o the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery weak recharge Run winch with ve...

Страница 15: ...CH ASSEMBLY DRAWING T1000 100 T1000 145 1 7 2 3 6 5 4 8 9 10 11 12 13 14 15 16 18 19 20 21 11 12 23 24 25 24 4 26 27 28 29 30 31 32 33 34 35 37 39 40 7 8 42 9 41 43 44 45 17 22 38 36 T1000 145 T1000 1...

Страница 16: ...1 Screw M8 10 21 T1000019 2 Screw M8 x 20 22 T1000020 1 Coupling 23 T1000021 1 End Bearing 24 T1000022 2 Gasket 25 T1000023 1 Gear Ring 26 T1000024 1 Circlip For Hole 27 T1000300 1 Bearing 28 T100040...

Страница 17: ...Capacity In Layer Layer Rated line pull lbs kgs Total rope on the drum ft m 1 10000 4536 16 1 4 9 2 7980 3620 36 4 11 1 3 6640 3012 61 0 18 6 4 5680 2576 82 0 25 0 Rated line pull 10000 lbs 4536 kgs M...

Страница 18: ...Layer Rated line pull lbs kgs Total rope on the drum ft m 1 14500 6577 14 4 4 4 2 11177 5070 33 1 10 1 3 9093 4124 56 1 17 1 4 7664 3476 75 4 23 0 Rated line pull 14500 lbs 6577 kgs Motor series woun...

Страница 19: ...17 WINCH ASSEMBLY DRAWING T1000 2200 1 6 2 3 5 4 7 8 10 11 12 13 14 15 16 17 18 10 19 20 21 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 41 42 43 9 9 36 40 39 1 37 38 44...

Страница 20: ...earing 20 T2200018 2 Gasket 21 T2200019 1 Gear Ring 22 T2200020 1 Circlip For Hole 23 T2200021 1 Bearing 24 T2200300 1 Gear Carrier Assembly Output 25 T2200022 1 Circlip For Hole 26 T2200400 1 Gear Ca...

Страница 21: ...n Layer Layer Rated line pull lbs kgs Total rope on the drum ft m 1 22000 9979 14 1 4 3 2 17300 7847 32 8 10 0 3 14260 6468 55 1 16 8 4 12130 5502 78 7 24 0 Rated line pull 22000 lbs 9979 kgs Motor se...

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