WARRIOR T1000-100 Скачать руководство пользователя страница 12

 

10 

 

CAUTION

  Do  not  winch  from  an  acute  angle  as  the  wire  rope 

will  pile  up  on  one  side  of  the  drum  causing  damage  to  wire  rope 

and the winch.  Fig 3.2 

Short  pulls  from  an  angle  can  be  used  to  straighten  the  vehicle.  

Long pulls should be done with the wire rope at a 90° angle to the 

winch/vehicle. 

 

When pulling a heavy load, place a blanket or jacket over the wire 

rope five or six feet from the hook.  In the event of a broken cable it 

will  dampen  the  snap  back.    For  additional  protection  open  the 

hood of the vehicle as shown in Fig 3.3 

 

For  pulls  over  70%  rated  line  pull,  we  recommend  the  use  of  the 

snatch block/pulley block to double line the wire rope.  Fig 3.4 

This reduces the load on the winch and the strain on the rope by up 

to 50% depending on the included angle. 

 

 

WARNING - 

Never use your winch for overhead hoisting or 

for lifting people or moving people.    

 

WINCH WORKING DEMONSTRATION 

1.  Disengage the clutch by turning the clutch to the 

CLUTCH OUT

 position.  

2.  Grab  the  cable  assembly  and  pull  the  cable  to  the  desired  length,  then  attach  to 

item being pulled.  

Caution: 

Always  leave  at  least  five  turns  of  cable  on  the  drum;  Review  winch 

safety warnings and precautions on page 2

3 before continuing.  

3.  Reengage  the  clutch  by  turn  the  clutch  assembly  to  the 

CLUTCH  IN

  position, 

rarely if ever the clutch is difficult to engage, you should slightly turn the drum by 

hand, and then turn the clutch. 

4.  Insert the switch assembly connector onto the control box. 

 

Fig 3.2 

 

Fig 3.3 

 

Fig 3.4 

     

 

Fig 3.5 

Содержание T1000-100

Страница 1: ...ELECTRICAL WINCH T1000 100 T1000 145 T1000 2200 Assembly Operating Instructions...

Страница 2: ...ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MAINTENANCE 1 1 TROUBLE SHOOTING 1 2 WINCH ASSEMBLY DRAWING T1000 100 T1000 145 1 3 WINCH P...

Страница 3: ...r your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This not...

Страница 4: ...is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spool...

Страница 5: ...eavy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNING Don t move the vehicle to...

Страница 6: ...he touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch...

Страница 7: ...nect the cable back to itself This will cause cable damage Always use a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a...

Страница 8: ...the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under...

Страница 9: ...ution of the full rated load 2 Start by connecting the roller fairlead to the mounting channel using 2 each of the cap screw M10 X 35 flat washer lock washer and securing with locknut M10 Make sure th...

Страница 10: ...hen free spooling and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUT...

Страница 11: ...e of high quality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable ancho...

Страница 12: ...wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoisting or for lifting people or...

Страница 13: ...cable connected to the drum Insert the end of the new rope and secure the screw M8x10 4 Ensure that the new cable wraps in the same rotation direction as the old one The cable should leave the drum fr...

Страница 14: ...o the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery weak recharge Run winch with ve...

Страница 15: ...CH ASSEMBLY DRAWING T1000 100 T1000 145 1 7 2 3 6 5 4 8 9 10 11 12 13 14 15 16 18 19 20 21 11 12 23 24 25 24 4 26 27 28 29 30 31 32 33 34 35 37 39 40 7 8 42 9 41 43 44 45 17 22 38 36 T1000 145 T1000 1...

Страница 16: ...1 Screw M8 10 21 T1000019 2 Screw M8 x 20 22 T1000020 1 Coupling 23 T1000021 1 End Bearing 24 T1000022 2 Gasket 25 T1000023 1 Gear Ring 26 T1000024 1 Circlip For Hole 27 T1000300 1 Bearing 28 T100040...

Страница 17: ...Capacity In Layer Layer Rated line pull lbs kgs Total rope on the drum ft m 1 10000 4536 16 1 4 9 2 7980 3620 36 4 11 1 3 6640 3012 61 0 18 6 4 5680 2576 82 0 25 0 Rated line pull 10000 lbs 4536 kgs M...

Страница 18: ...Layer Rated line pull lbs kgs Total rope on the drum ft m 1 14500 6577 14 4 4 4 2 11177 5070 33 1 10 1 3 9093 4124 56 1 17 1 4 7664 3476 75 4 23 0 Rated line pull 14500 lbs 6577 kgs Motor series woun...

Страница 19: ...17 WINCH ASSEMBLY DRAWING T1000 2200 1 6 2 3 5 4 7 8 10 11 12 13 14 15 16 17 18 10 19 20 21 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 41 42 43 9 9 36 40 39 1 37 38 44...

Страница 20: ...earing 20 T2200018 2 Gasket 21 T2200019 1 Gear Ring 22 T2200020 1 Circlip For Hole 23 T2200021 1 Bearing 24 T2200300 1 Gear Carrier Assembly Output 25 T2200022 1 Circlip For Hole 26 T2200400 1 Gear Ca...

Страница 21: ...n Layer Layer Rated line pull lbs kgs Total rope on the drum ft m 1 22000 9979 14 1 4 3 2 17300 7847 32 8 10 0 3 14260 6468 55 1 16 8 4 12130 5502 78 7 24 0 Rated line pull 22000 lbs 9979 kgs Motor se...

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