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2.  Motor: Your motor is powered by a 12/24 volt battery and provides power to the 

gear mechanism which turns the drum and winds the wire rope; 

3.  Winch Drum: The winch drum is the cylinder on which the wire rope is stored. It 

can feed or wind the rope depending on the remote winch switch. 

4.  Wire Rope: Your winch has a

 

galvanized aircraft cable designed specifically for 

load capacity of rated line pull. The wire ro

pe feeds onto the drum in the “under 

wind” position through the roller f

airlead and is looped at the end to accept the 

clevis hook pin. 

5.  Roller  Fairlead:  When  using  the  winch  at  an  angle  the  roller  fairlead  acts  to 

guide the wire rope onto the drum and minimizes damage to the wire rope from 

abrasion on the winch mount or bumper. 

6.  Mechanic  Gear  System:  The  reduction  gears  convert  the  winch  motor  power 

into extreme pulling forces. 

7.  Braking  System:  Braking  action  is  automatically  applied  to  the  winch  drum 

when  the  winch  motor  is  stopped  and  there  is  a  load  on  the  wire  rope.  A 

separate mechanical brake applies the braking action. 

8.  Free  Spooling  Clutch:  The  clutch  allows  the  operator  to  manually  disengage 

(“

CLUTCH  OUT

”) the spooling drum from the gear train, free spool. Engaging 

the clutch (“

CLUTCH IN

”) locks the winch into the gear syst

em. 

9.  Solenoid:  Power  from  the  vehicle  battery  flows  through  the  weather-sealed 

switch before being directed to the winch motor. 

10. Remote Switch: The Power switch leads have a dual switch for powering in or 

powering out your winch drum. The remote switch allows you to stand clear of 

the wire rope when the winch is under load. 

11. Wireless Remote Control: allow you control winch far from 50 Ft away. 

12. Universal  Flat  Bed  Mounting  Channel:  Your  winch  could  have  been  optionally 

supplied  with  a  flat  bed  mounting  channel  that  can  be  mounted  to  most  flat 

surfaces such as trailers, step bumpers, truck beds, etc. The mounting channel 

also has holes to accept your roller fairlead. 

13. Snatch Block: If your winch is supplied with a snatch block that can double the 

pulling power of the winch, or change the pulling direction without damaging the 

Содержание T1000-100

Страница 1: ...ELECTRICAL WINCH T1000 100 T1000 145 T1000 2200 Assembly Operating Instructions...

Страница 2: ...ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MAINTENANCE 1 1 TROUBLE SHOOTING 1 2 WINCH ASSEMBLY DRAWING T1000 100 T1000 145 1 3 WINCH P...

Страница 3: ...r your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This not...

Страница 4: ...is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spool...

Страница 5: ...eavy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNING Don t move the vehicle to...

Страница 6: ...he touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch...

Страница 7: ...nect the cable back to itself This will cause cable damage Always use a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a...

Страница 8: ...the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under...

Страница 9: ...ution of the full rated load 2 Start by connecting the roller fairlead to the mounting channel using 2 each of the cap screw M10 X 35 flat washer lock washer and securing with locknut M10 Make sure th...

Страница 10: ...hen free spooling and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUT...

Страница 11: ...e of high quality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable ancho...

Страница 12: ...wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoisting or for lifting people or...

Страница 13: ...cable connected to the drum Insert the end of the new rope and secure the screw M8x10 4 Ensure that the new cable wraps in the same rotation direction as the old one The cable should leave the drum fr...

Страница 14: ...o the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery weak recharge Run winch with ve...

Страница 15: ...CH ASSEMBLY DRAWING T1000 100 T1000 145 1 7 2 3 6 5 4 8 9 10 11 12 13 14 15 16 18 19 20 21 11 12 23 24 25 24 4 26 27 28 29 30 31 32 33 34 35 37 39 40 7 8 42 9 41 43 44 45 17 22 38 36 T1000 145 T1000 1...

Страница 16: ...1 Screw M8 10 21 T1000019 2 Screw M8 x 20 22 T1000020 1 Coupling 23 T1000021 1 End Bearing 24 T1000022 2 Gasket 25 T1000023 1 Gear Ring 26 T1000024 1 Circlip For Hole 27 T1000300 1 Bearing 28 T100040...

Страница 17: ...Capacity In Layer Layer Rated line pull lbs kgs Total rope on the drum ft m 1 10000 4536 16 1 4 9 2 7980 3620 36 4 11 1 3 6640 3012 61 0 18 6 4 5680 2576 82 0 25 0 Rated line pull 10000 lbs 4536 kgs M...

Страница 18: ...Layer Rated line pull lbs kgs Total rope on the drum ft m 1 14500 6577 14 4 4 4 2 11177 5070 33 1 10 1 3 9093 4124 56 1 17 1 4 7664 3476 75 4 23 0 Rated line pull 14500 lbs 6577 kgs Motor series woun...

Страница 19: ...17 WINCH ASSEMBLY DRAWING T1000 2200 1 6 2 3 5 4 7 8 10 11 12 13 14 15 16 17 18 10 19 20 21 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 41 42 43 9 9 36 40 39 1 37 38 44...

Страница 20: ...earing 20 T2200018 2 Gasket 21 T2200019 1 Gear Ring 22 T2200020 1 Circlip For Hole 23 T2200021 1 Bearing 24 T2200300 1 Gear Carrier Assembly Output 25 T2200022 1 Circlip For Hole 26 T2200400 1 Gear Ca...

Страница 21: ...n Layer Layer Rated line pull lbs kgs Total rope on the drum ft m 1 22000 9979 14 1 4 3 2 17300 7847 32 8 10 0 3 14260 6468 55 1 16 8 4 12130 5502 78 7 24 0 Rated line pull 22000 lbs 9979 kgs Motor se...

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