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WINCH MANUAL 

IMpORTANT SAFETY INSTRUCTIONS

5

 

WARNING

Do not operate tool if under the influence of alcohol or drugs.

 

Read warning labels on prescription to determine if your judgment or 

reflexes are impaired while taking drugs. If there is any doubt, do not 

operate the tool. 

 

DANGER

Keep hands and body away from Fairlead (cable intake slot) when 

operating.
Always secure vehicle in position before using winch.

 

WARNING

Be certain the winch is properly bolted to a structure (or vehicle) that 

can hold the winches maximum rated load.
Do not use inappropriate attachments to extend the length of the 

winch cable. 

 

DANGER

Never lift people or hoist loads over people or lift live animals.
Never come in between the winch and the load when operating.

 

WARNING

Do not apply any loads to the winch when cable is fully extended 

past the safety mark. Keep at least 5 full wraps of cable on the spool, 

(Usually marked red on the winch cable at the drum end.) 
After moving any piece of equipment with the winch, secure the the 

equipment in place. Do not rely on the winch to hold for an extended 

period of time nor whilst in transport, winches are not securing 

device, By doing so will void any warranty

 

CAUTION

Examine winch before using. Components may be affected by 

exposure to chemicals, salts, and rust. 
Do not cross over or go underneath winch cable when under load. 
Use gloves while handling cable.

 

WARNING

Never operate winch if cable shows any signs of weakening, such as 

knotting or kinking. If it does you must replace immediately.

 

DANGER

Do not move your vehicle with the cable extended and attached to the 

load. You could easily exceed the winch rating and snap the cable. 
When the vehicle is parked on an incline you should use wheel chocks.

 

CAUTION

Always re-spool cable neatly after any operation this will avoid any 

winch cable misalignment for the next use

 

CAUTION

The winch cable must be wound onto the drum under a load of at least 

10% of the rated line pull or the outer wraps will draw into inner wraps 

and damage winch cable.
Before operating the winch under load you should check proper 

function of the winch by engaging and disengaging the clutch, by 

operating the directional controls, and operating the speed controls. 

This will ensure that the winch is working properly and will help 

prevent unintended damage and injury. Cycling the winch prior to 

loading will also ensure the gears are properly aligned. 

 

CAUTION

Batteries contain gases which are flammable and explosive.  Wear eye 

protection during installation and remove all jewelry. Do not lean over 

battery while making connections.

WARNING

It is 

strongly recommended

 a battery isolator is installed to protect 

vehicle, equipment and user from hazardous situations, if one isn’t 

supplied it is recommended one is purchased and installed before 

operation of the winch.

Failure

 to install a battery isolator or safety cut off could result in 

damage to the vehicle, equipment and(or) operator and will result in 

voiding any warranty offered.

 

WINCH ASSEMBLY AND MOUNTING

 

Battery Negative ( - )

Battery Positive ( + )

Note: For illustration purpose only, winch will differ from diagram.

Содержание T110S12

Страница 1: ...e product Failure to do so could result in serious injury Specifications descriptions and images in this manual are as accurate as known at the time of publication but are subject to change without notice ENGLISH WINCH MODELS T1000 WINCH OWNERS MANUAL T110S12 T110A12 T110S24 T110A24 T114S12 T114A12 T114S24 T114A24 T122S12 T122A12 T122S24 T122A24 ...

Страница 2: ...ch 4 Wire Rope Your winch has a galvanized aircraft cable designed specifically for load capacity of the rated line pull of this winch The wire rope feeds on from underneath the drum position it is looped at one end to accept the hook 5 Fairlead For when using the winch at an angle the roller fairlead acts to guide the rope onto the drum evenly and minimizes damage to the rope or winch from abrasi...

Страница 3: ...ers or hands DO NOT let your hands get within 12 30cm of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by hand by rotating the drum manually with the clutch disengaged Keep hands clear of the fairlead and drum while the winch is under power DANGER Failure to read and understand these warni...

Страница 4: ...s be followed to reduce the risk of personal injury and damage to the equipment Read all these instructions before using this tool WARNING Keep children away Children must never be allowed in the work area Do not let them handle machines tools extension cords or operate this tool WARNING Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tool...

Страница 5: ...otting or kinking If it does you must replace immediately DANGER Do not move your vehicle with the cable extended and attached to the load You could easily exceed the winch rating and snap the cable When the vehicle is parked on an incline you should use wheel chocks CAUTION Always re spool cable neatly after any operation this will avoid any winch cable misalignment for the next use CAUTION The w...

Страница 6: ...w Black long wire assembly connect the earth terminal on the motor Connect to Motor F1 Yellow Connect to Battery Positive Connect to Motor F2 Red Connect to Motor A Blue Black long wire assembly connect the earth terminal on the motor Connect to motor F2 Red Connect to Motor F1 Yellow Red long wire assembly Connect to battery positive Connect to Motor A Blue WIRELESS SWITCH RECEIVER White wire con...

Страница 7: ...d be done with the wire rope in a straight line to winch vehicle see above illustration CAUTION When pulling a heavy load place a blanket or jacket over the wire rope five or six feet from the hook because in the event of a broken cable it will dampen the force For additional protection open the hood bonnet of the vehicle as shown NOTICE Forpullsover70 ratedlinepull werecommendtheuseofthesnatch pu...

Страница 8: ...e vehicle Be sure to set the brakes and place the vehicle in park t Release the tension on the wire rope The winch is NOT designed as securing device and should NEVER hold a load or secure whilst in transport winch cable MUST be released when equipment or vehicle is secure Not doing so will possibly damage the brake and winch and void any warranty u Disconnect the wire rope from the anchor and NEV...

Страница 9: ...s but drum does not turn Clutch not engaged Turn clutch to the In position If problem persists ask a technician to check and repair Motor runs slowly or without normal power Insufficient current or voltage Operate winch while vehicle motor running Motor overheating Winch running for too long Allow winch to cool down periodically Motor runs in one direction only Loose or corroded battery cable or m...

Страница 10: ...Product 2 a written description of the problem 3 Buyers name address and contact number 4 copy of the original purchase receipt or BPE Limited can arrange a suitable collection method Charges apply Warranty Exclusions The Warranty does not cover the cost of labour or transportation shipping charges for the replacement or installation of defective part s This warranty does not apply to defects of t...

Страница 11: ...7 37 5 68 3 31 Mounting bolt pattern 10 4 5 254mm 114 3 mm 4 M10 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 32 2 9 8 34 4 10 5 65 45 3000 1361 14 8 4 5 16 4 5 0 140 85 6000 2722 10 5 3 2 12 5 3 8 260 140 8000 3629 7 5 2 3 9 8 3 0 320 175 10000 4536 5 2 1 6 7 5 2 3 380 210 Line Pull And Rope Capacity In Layer L...

Страница 12: ...t Weight Lbs Kg 90 4 41 75 34 Mounting bolt pattern 10 4 5 254mm 114 3 mm 4 M10 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 29 5 9 0 31 1 9 5 65 40 5000 2268 11 8 3 6 13 8 4 2 210 115 10000 4536 5 9 1 8 7 5 2 3 300 190 14500 6577 3 9 1 2 5 2 1 6 405 260 Line Pull And Rope Capacity In Layer Layer Rated line pull...

Страница 13: ...MBLY DRAWING 1 7 2 3 6 5 4 8 9 10 11 12 13 14 15 16 18 19 20 21 11 12 23 24 25 24 4 26 27 28 29 30 31 32 33 34 35 37 39 40 7 8 42 9 41 43 44 45 17 22 38 36 T1000 145 T1000 100 46 T110S12 T110A12 T110S24 T110A24 T114S12 T114A12 T114S24 T114A24 ...

Страница 14: ...pling 1 23 T1000021 End Bearing 1 24 T1000022 Gasket 2 25 T1000023 Gear Ring 1 26 T1000024 Circlip For Hole 1 27 T1000300 Bearing 1 28 T1000400 Gear Carrier Assembly Output 1 29 T1000025 Circlip For Hole 1 30 T1000500 Gear Carrier Assembly Intermediate 1 31 T1000600 Brake Shaft Assembly 1 32 T1000026 Gear Input Sun 1 33 T1000027 Planetary Gear 3 34 T1000028 Trust Washer 1 35 T1000700 Bearing 1 36 ...

Страница 15: ...34 5 61 Mounting bolt pattern 10 4 5 254mm 114 3 mm 10 6 5 254mm 165 1mm Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Motor current Amps Max Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 21 7 6 6 23 0 7 0 65 40 5000 2268 9 8 3 0 10 2 3 1 175 100 10000 4536 6 6 2 0 7 2 2 2 270 150 15000 6804 4 9 1 5 5 2 1 6 350 200 22000 9979 3 0 0 9 3 3 1 0 460 270 Line Pull And Rope Capacity In ...

Страница 16: ...nual SPECIFICATIONS 16 WINCH ASSEMBLY DRAWING 1 6 2 3 5 4 7 8 10 11 12 13 14 15 16 17 18 10 19 20 21 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 41 42 43 9 9 36 40 39 1 37 38 44 T122S12 T122A12 T122S24 T122A24 ...

Страница 17: ... Gear Ring 1 22 T2200020 Circlip For Hole 1 23 T2200021 Bearing 1 24 T2200300 Gear Carrier Assembly Output 1 25 T2200022 Circlip For Hole 1 26 T2200400 Gear Carrier Assembly Intermediate 1 27 T2200500 Brake Shaft Assembly 1 28 T2200023 Gear Input Sun 1 29 T2200024 Planetary Gear 3 30 T2200025 Trust Washer 1 31 T2200026 Bearing 1 32 T2200600 Clutch Assembly 1 33 T2200027 Gear Housing 1 34 T2200028 ...

Страница 18: ...n Grundanforderungen der relevanten Richtlinien und Normen Dieses Zertifikat ist nur bei den obengenannten Produkten und Konfigurationen im Zusammenhang mit detaillierten Testdaten sowie mit allen zutreffenden rechtlichen Vorschriften des Produktes gültig Je déclare par la présente que le s dispositif s ci dessus ont été concus et fabriqués conformément aux sections pertinentes des exigences ci de...

Страница 19: ... BS EN 14492 1 2006 A1 2009 BS EN 60204 1 2018 BS EN ISO 12100 2010 BS EN IEC 61000 6 2 2019 BS EN IEC 61000 4 2 2019 I hereby declare that the equipment named above has been designed and manufactured to comply with relevant sections of the above referenced specifications The products comply with the essential requirements of the relevant directives and standards This certificate is only valid for...

Страница 20: ...XQ UK service bpeholdings co uk Germany BPE Solutions Deutschland GmbH Altrottstraße 31 D 69190 Walldorf Germany support bpeholdings de France BPE Solutions France SAS 3 Boulevard de Belfort 59000 Lille France sav bpeholdings fr For warranty and repair enquiries please contact the retailer where you purchased your winch product ...

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