background image

WINCH MANUAL 

 OpERATION

8

 OpERATION

Air + Manual mixed clutch

 

 

WARNING

 

Clutch is in all the time, for clutch out, either use air with pressure 

58~116 psi or rotate clutch lever (no air required).

 

Pressure should not be below 58psi, otherwise air clutch will not 

work

 

When clutch is engaged and winch is under load or spooling, 

NEVER

 disengage the clutch.

 

DANGER

These winches are not designed to be installed on 4x4, or any off-road 

vehicle, by doing so will void your warranty.
The hydraulic system needs a relief valve to ensure the system safety. 

The absence of such a valve could cause serious damage the winch 

and(or) serious injury or death.

 

WARNING

1.  Make sure clutch is totally engaged before starting any winch 

operation

2.  Stay clear and away from raised loads
3.  Stay clear of cable while pulling do not try to guide cable
4.  A min. of 5 wraps of cable around the drum barrel

Winch working demonstration:

1.  For Air Clutch Use: Disengage the clutch by applying pressure 58-

116psi to the Free Spool pressure inlet 

OR

 for Manual Clutch use: To 

Disengage the clutch rotate the clutch lever in the direction shown 

(Note: No air necessary).

2.  Grab the cable assembly and pull the cable to the desired length, 

then attach to item being pulled.

 

CAUTION

Always leave at least five turns of cable on the drum. Review Winch 

Safety Warnings and Precautions, before continuing.

3.  Engage clutch: Rotate clutch lever in the direction shown (Manual) or 

turn off the air supply (Air Operated)

4.  Test-run winch in both directions. Turn the winch in each direction 

for about one or two seconds meantime make the clutch totally 

engaged automatically.

5.  While standing aside of the tow path, hold and operate the switch 

assembly supplied by your choice. Wait until the motor stops before 

reversing directions.

If you are using a heat exchanger with your application to cool the 

hydraulic fluid, you should refer to the illustration about mounting.
You should check the hydraulic fluid level regular and replace any that 

may have seeped or spilled out. The hydraulic system should be purged at 

this time.  Listed below are the directions on how to purge the hydraulic 

system.

 Purging the hydraulic system.

1.  Start the engine.
2.  Power the winch to draw out about 5 feet of cable.
3.  Shut down the engine.
4.  Check the fluid level and fill as needed.
5.  Repeat steps 1 through 4 as necessary.
6.  Start the engine.
7.  Move the cable into the desired position.
8.  Turn the wheels on the vehicle from the right lock to the left lock 

positions five times to help bleed the hydraulic system.

MAINTENANCE pRECAUTIONS

1.  Correct use of the hydraulic winch can effectively increase the life of 

the winch by many years. 

2.  We strongly recommend spring washers are used with mounting 

bolts. Mounting bolts and wire rope must be inspected for looseness 

regularly, if found to be loose always tighten before using the winch. 

3.  Re-spooling or changing the wire rope: Using the selector valve, 

spool the drum into a suitable position, remove or feed the wire rope 

into the hole on the edge of the drum. Insert steel plate and screws 

and tighten. Start the winch, using minimum load spool in the wire 

rope making it neat and tidy. 

4.  Pay attention to the wire ropes orientation on the drum reel. If the 

rope is kinked, frayed or damaged in any way it MUST be replaced 

immediately with a OEM part, if not replaced with an original this will 

void any warranty.

5.  During normal working, the pulling force must be equal or less than 

the rated capacity. Overloading the winch capacity, is not allowed. 

The maximum pulling force of the winch, is around 1.25 times of its 

rated capacity, if exceeded will cause damage to the winch and(or) 

equipment or serious injury. By doing so will void any warranty.

Содержание 13JR02H-CAD

Страница 1: ...e operating the product Failure to do so could result in serious injury Specifications descriptions and images in this manual are as accurate as known at the time of publication but are subject to cha...

Страница 2: ...that when you need to use it you can use it with confidence and safety Below is a list of the components of your winch and their uses 1 This winch is engineered for maximum line pull with only one lay...

Страница 3: ...ands get within 12 30cm of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by hand by rotati...

Страница 4: ...be followed to reduce the risk of personal injury and damage to the equipment Read all these instructions before using this tool WARNING Keep children away Children must never be allowed in the work...

Страница 5: ...uld easily exceed the winch rating and snap the cable When the vehicle is parked on an incline you should use wheel chocks CAUTION Always re spool cable neatly after any operation this will avoid any...

Страница 6: ...ides for the simultaneous flow of hydraulic fluid both into and out of the unit Hydraulic system pressure can be routed with the selector valve to operate the unit in either direction or a correspondi...

Страница 7: ...c principal chart and installation 7 V1 V2 P A B T Hydraulic Motor Winch Balance Valve Oil Tank Engine Relief Valve Selector Valve Oil Tank Pump Engine Motor Winch Check Valve Relief Valve Control Val...

Страница 8: ...ersing directions If you are using a heat exchanger with your application to cool the hydraulic fluid you should refer to the illustration about mounting You should check the hydraulic fluid level reg...

Страница 9: ...r the winch hook is strictly prohibited Overhaul When the hydraulic winch doesnt work or has malfunctioned is confirmed the operator user can check and repair if qualified to do so in instances where...

Страница 10: ...Agent may make reasonable charges for parts and or labour for repairs not covered by this Lifetime Limited Warranty None warrantable returns will be charged at BPE Solutions North America standard ra...

Страница 11: ...410mm Net weight Ibs kg 771 6 350 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 4 580 2 15000 6804 10 1045 4 20000 9072 15 2175 6 25000 11340 17 2465 6 29700 13500 19 2755 7...

Страница 12: ...Winch Manual SPECIFICATIONS 12 WINCH ASSEMBLY DRAWING 13JR02H CAD...

Страница 13: ...8 Oil Seal 1 22 13JR0019 Bearing 1 23 13JR0020 Drum adapter flange 1 24 13JR0021 Screw M10 x 30 16 25 13JR0022 Lock Washer 10 16 26 13JR0023 Screw M12 x 110 16 27 13JR0024 Lock Washer 12 16 28 13JR002...

Страница 14: ...15mm Net weight Ibs kg 903 8 410 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 4 580 2 21000 9526 10 1450 4 23900 10841 12 1740 5 27700 12565 15 2175 6 33000 15000 18 2610 7...

Страница 15: ...Winch Manual SPECIFICATIONS 15 WINCH ASSEMBLY DRAWING 15JR02H CAD...

Страница 16: ...8 Oil Seal 1 22 15JR0019 Bearing 1 23 15JR0020 Drum adapter flange 1 24 15JR0021 Screw M10 x 30 16 25 15JR0022 Lock Washer 10 16 26 15JR0023 Screw M12 x 100 16 27 15JR0024 Lock Washer 12 16 28 15JR002...

Страница 17: ...1184mm 513mm 420mm Net weight Ibs kg 1135 515 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 7 5 1087 8 22000 10000 10 1450 4 33000 15000 15 2175 6 44000 20000 20 2900 8 Layer...

Страница 18: ...Winch Manual SPECIFICATIONS 18 WINCH ASSEMBLY DRAWING 20JR02H CAD...

Страница 19: ...2 27 20JR0300 Drum Assembly 1 28 20JR0025 Transmission shaft 1 29 20JR0400 Drum adapter flange 1 30 20JR0026 Screw M12 x 35 14 31 20JR0027 Lock Washer 12 14 32 20JR0028 Screw M14 x 110 16 33 20JR0029...

Страница 20: ...261mm 640mm 540mm Net weight Ibs kg 1940 880 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 7 1015 3 22000 10000 8 5 1232 8 44000 20000 15 2175 6 55000 25000 18 2610 7 Layers...

Страница 21: ...Winch Manual SPECIFICATIONS 21 WINCH ASSEMBLY DRAWING 25JR02H CAD...

Страница 22: ...Drum Assembly 1 25 25JR0022 Transmission shaft 1 26 25JR0400 Drum adapter flange 1 27 25JR0023 Screw M12 x 35 8 28 25JR0024 Lock Washer 12 8 29 25JR0025 End cap II 1 30 25JR0026 Oil Seal 1 31 25JR0027...

Страница 23: ...276mm 640mm 540mm Net weight Ibs kg 2083 945 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 7 1015 3 44000 20000 11 1595 4 55000 25000 14 2030 5 66000 30000 16 2320 6 Layers L...

Страница 24: ...Winch Manual SPECIFICATIONS 24 WINCH ASSEMBLY DRAWING 30JR02H CAD...

Страница 25: ...Drum Assembly 1 25 30JR0022 Transmission shaft 1 26 30JR0400 Drum adapter flange 1 27 30JR0023 Screw M12 x 35 8 28 30JR0024 Lock Washer 12 8 29 30JR0025 End cap II 1 30 30JR0026 Oil Seal 1 31 30JR0027...

Страница 26: ...support warriorwinches com For warranty and repair enquiries please contact the retailer where you purchased your winch product...

Отзывы: