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WINCH MANUAL 

IMpORTANT SAFETY INSTRUCTIONS

3

IMpORTANT SAFETY INSTRUCTIONS

 

DANGER

DO NOT EXCEED RATED CAPACITY.

INTERMITTENT USE ONLY - COOL BETWEEN USES.
DO NOT

 use winch for lifting/moving people or live animals. 

A minimum of five wraps of cable around the drum barrel is necessary 

for pulling and holding the rated load. The cable clamp is not designed 

to hold the load without the 5 wraps of cable around the drum. 

(usually marked red on the drum end of the cable)

 

DANGER

Keep yourself and others a SAFE DISTANCE to the side of the cable 

when under tension.

NEVER

 stand or step over a cable, or near a cable under load using a 

winch blanket or sail is strongly recommended.

DON’T

 move the vehicle to pull a load (towing) on the winch cable.  

This could result in cable breakage.

 

DANGER

DO NOT

 exceed maximum pull rating.  Avoid “shock loading” by using 

the remote lead switch intermittently to take up the slack in the wire 

rope.  “Shock loading” can far exceed the rated capacity for the wire 

rope and drum and will result in damaging winch and brake. By doing 

so will void any warranty.

 

DANGER

DO NOT 

use you winch as securing device it is not designed for this 

and will result in damaging winch and brake and will void any warranty.

DO NOT 

exceed maximum line pull ratings shown on the tables. 

DO NOT 

use as a hoist.  Do not use for overhead lifting.

 

DANGER

NEVER 

cut, weld, or modify any part of the winch or cable. By doing 

so will void any warranty

 

DANGER

When re-spooling the cable

  Ensure that the cable spools in the 

under-wind position with the cable entering the drum from the 

bottom, not the top. To re-spool correctly, and while wearing gloves, 

keep a slight tension on the cable while pushing the remote control 

button to draw in the cable.  Walk toward the winch 

NEVER 

allowing 

the winch cable to slide through your fingers or hands.  

DO NOT

 let your hands get within 12”(30cm) of the winch while re-

spooling.  Turn off the winch and repeat the procedure until a few feet 

of cable is left.  Disconnect the remote control and finish spooling by 

hand by rotating the drum manually with the clutch disengaged.  Keep 

hands clear of the fairlead and drum while the winch is under power.

 

DANGER

Failure to read and understand these warnings may result in personal 

injury and/or property damage.
Always use gloves to protect hands when handling any type or cable/

rope. Never let the cable slide through your hands.

NEVER

 connect the cable back to itself.

Always apply blocks/chocks/straps to the wheels of the vehicle/

equipment when on an incline and in transportation.
No modifications, alterations, or deviation to the winch are authorized 

by the manufacturer and MUST NOT be made. By doing so will void 

any warranty. 
Duration of winching pulls should be kept as short as possible.  If 

the motor becomes uncomfortably hot to the touch, stop winching 

immediately and let it cool down for approx 8 mins minutes. Do not 

winch for more than two minutes at or near the maximum rated load 

without resting for 8 minutes.

 

DANGER

If the motor stalls 

DO NOT

 maintain winching.  Winches are designed 

and made for intermittent use and should be used in conjunction with 

their duty cycles.

NEVER

 release the free-spool clutch when there is a load on the 

winch as the load will roll backwards.
Use hand saver hook when handling the hook for spooling or un-

spooling the wire rope.

 

NOTICE

The winch and its all-derivative types are rated at rated capacity when 

spooling the first rope layer on the drum.  Overloading can damage 

the winch / motor / or wire rope.  
For loads over 70% of rated line pull, we recommend the use of the 

pulley block / snatch block to double the wire rope line and reduce the 

strain.  This will aid in two ways: 
It will reduce the number of rope layers on the drum and reduce the 

load on the wire rope by as much as 50%. When doubling the lineback 

to the vehicle, always attach to the frame or another load bearing 

point..

Содержание 13JR02H-CAD

Страница 1: ...e operating the product Failure to do so could result in serious injury Specifications descriptions and images in this manual are as accurate as known at the time of publication but are subject to cha...

Страница 2: ...that when you need to use it you can use it with confidence and safety Below is a list of the components of your winch and their uses 1 This winch is engineered for maximum line pull with only one lay...

Страница 3: ...ands get within 12 30cm of the winch while re spooling Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by hand by rotati...

Страница 4: ...be followed to reduce the risk of personal injury and damage to the equipment Read all these instructions before using this tool WARNING Keep children away Children must never be allowed in the work...

Страница 5: ...uld easily exceed the winch rating and snap the cable When the vehicle is parked on an incline you should use wheel chocks CAUTION Always re spool cable neatly after any operation this will avoid any...

Страница 6: ...ides for the simultaneous flow of hydraulic fluid both into and out of the unit Hydraulic system pressure can be routed with the selector valve to operate the unit in either direction or a correspondi...

Страница 7: ...c principal chart and installation 7 V1 V2 P A B T Hydraulic Motor Winch Balance Valve Oil Tank Engine Relief Valve Selector Valve Oil Tank Pump Engine Motor Winch Check Valve Relief Valve Control Val...

Страница 8: ...ersing directions If you are using a heat exchanger with your application to cool the hydraulic fluid you should refer to the illustration about mounting You should check the hydraulic fluid level reg...

Страница 9: ...r the winch hook is strictly prohibited Overhaul When the hydraulic winch doesnt work or has malfunctioned is confirmed the operator user can check and repair if qualified to do so in instances where...

Страница 10: ...Agent may make reasonable charges for parts and or labour for repairs not covered by this Lifetime Limited Warranty None warrantable returns will be charged at BPE Solutions North America standard ra...

Страница 11: ...410mm Net weight Ibs kg 771 6 350 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 4 580 2 15000 6804 10 1045 4 20000 9072 15 2175 6 25000 11340 17 2465 6 29700 13500 19 2755 7...

Страница 12: ...Winch Manual SPECIFICATIONS 12 WINCH ASSEMBLY DRAWING 13JR02H CAD...

Страница 13: ...8 Oil Seal 1 22 13JR0019 Bearing 1 23 13JR0020 Drum adapter flange 1 24 13JR0021 Screw M10 x 30 16 25 13JR0022 Lock Washer 10 16 26 13JR0023 Screw M12 x 110 16 27 13JR0024 Lock Washer 12 16 28 13JR002...

Страница 14: ...15mm Net weight Ibs kg 903 8 410 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 4 580 2 21000 9526 10 1450 4 23900 10841 12 1740 5 27700 12565 15 2175 6 33000 15000 18 2610 7...

Страница 15: ...Winch Manual SPECIFICATIONS 15 WINCH ASSEMBLY DRAWING 15JR02H CAD...

Страница 16: ...8 Oil Seal 1 22 15JR0019 Bearing 1 23 15JR0020 Drum adapter flange 1 24 15JR0021 Screw M10 x 30 16 25 15JR0022 Lock Washer 10 16 26 15JR0023 Screw M12 x 100 16 27 15JR0024 Lock Washer 12 16 28 15JR002...

Страница 17: ...1184mm 513mm 420mm Net weight Ibs kg 1135 515 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 7 5 1087 8 22000 10000 10 1450 4 33000 15000 15 2175 6 44000 20000 20 2900 8 Layer...

Страница 18: ...Winch Manual SPECIFICATIONS 18 WINCH ASSEMBLY DRAWING 20JR02H CAD...

Страница 19: ...2 27 20JR0300 Drum Assembly 1 28 20JR0025 Transmission shaft 1 29 20JR0400 Drum adapter flange 1 30 20JR0026 Screw M12 x 35 14 31 20JR0027 Lock Washer 12 14 32 20JR0028 Screw M14 x 110 16 33 20JR0029...

Страница 20: ...261mm 640mm 540mm Net weight Ibs kg 1940 880 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 7 1015 3 22000 10000 8 5 1232 8 44000 20000 15 2175 6 55000 25000 18 2610 7 Layers...

Страница 21: ...Winch Manual SPECIFICATIONS 21 WINCH ASSEMBLY DRAWING 25JR02H CAD...

Страница 22: ...Drum Assembly 1 25 25JR0022 Transmission shaft 1 26 25JR0400 Drum adapter flange 1 27 25JR0023 Screw M12 x 35 8 28 25JR0024 Lock Washer 12 8 29 25JR0025 End cap II 1 30 25JR0026 Oil Seal 1 31 25JR0027...

Страница 23: ...276mm 640mm 540mm Net weight Ibs kg 2083 945 Line Pull and Pressure First layer Line pull lbs kgs Pressure Mpa Psi 0 7 1015 3 44000 20000 11 1595 4 55000 25000 14 2030 5 66000 30000 16 2320 6 Layers L...

Страница 24: ...Winch Manual SPECIFICATIONS 24 WINCH ASSEMBLY DRAWING 30JR02H CAD...

Страница 25: ...Drum Assembly 1 25 30JR0022 Transmission shaft 1 26 30JR0400 Drum adapter flange 1 27 30JR0023 Screw M12 x 35 8 28 30JR0024 Lock Washer 12 8 29 30JR0025 End cap II 1 30 30JR0026 Oil Seal 1 31 30JR0027...

Страница 26: ...support warriorwinches com For warranty and repair enquiries please contact the retailer where you purchased your winch product...

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