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The repairing principle of the welding machine should be made by our company and 

the user can solve the problems met in using it under the direction of our company. 

1. Issues to pay attention

 

(1) 

It should rivet the tag of equipment number on the shut of the casing, or the inner 

elements might be damaged. 

(2)The connection between the welding cable and the connecting terminal of the 

welding machine should be solid and reliable. Otherwise, the terminal can be burn 

out which will result in the unstableness of the welding process. 

(3) To keep the bare copper parts of the welding cable and the connecting terminal of the welding 

machine from the metals on the ground to avoid the short-circuiting of the welding 

machine output. 

(4) To avoid the damage or break of the welding cables and the control cables. 

(5) To avoid the deformation of the welding machine caused by being stroken. Do not 

stack heavy load on the welding machine. 

(6) To keep being ventilated. 

2. Regular check and maintenance of the welding machine

 

(1) 

The professional repairing staff should clean the welding power with the 

condensed air for every 3- 6 months. Meanwhile, check the fastening piece in the welding 

machine and no loose phenomenon should happen. 

(2) check often that if the cable has been damaged and if the control knob is loose 

and if the members on the panel has been damaged. 

(3) Current contact nozzles and the wire feed rolls should be changed timely. The wire 

feed tube should be cleaned frequently

3. Faults and solutions of welding machine

 

3.1 

The following check shall be made before maintenance:   

(1) Whether the position of switches on the front panel are right or not. 

(2) Whether the line voltage of three-phase power is within 340V~420V; and open-phase or not. 

(3) Whether the connection of welding machine power input cable is right or not. 

(4) Whether the grounding line of welding machine is right and reliable. 

(5) Whether the connection of welding cable is right or not, and whether the 

connection is good or not.   

(6) Whether the gas path is good or not, and whether CO2 gas regulator is normal or 

not.  

        Note: The highest voltage in the welding machine reaches 600V. To guarantee 

safety, it is prohibited to open the shell of welding machine at random.   

    When maintaining, pay attention to safety and prevent electric shock.       

 

 

Содержание INMIG 250 IH

Страница 1: ...G MACHINE OPERATION MANUAL WARPP ENGINEERS PVT LTD B 1005 Western Edge II Near Metro Mall Off Western Express Highway Borivali E Mumbai 400 066 Tel 022 28542272 73 74 Fax 022 28542275 Website www warp...

Страница 2: ...CONTENTS Safe item 3 Brief of product 4 Properties 5 Assemble 6 Operation 8 Welding parameter checking list 10 Attention 11 Maintain 13 Regular check 14 Spare Part list 15...

Страница 3: ...would be isolated please make sure your working position is in safe situation Fume may be harmful for your health please keep your head out of the smoke avoid to take in the welding fume while welding...

Страница 4: ...oltage and rectification Character 1 IGBT inverter technology current controlling model high quality steady properties 2 constant voltage output high adaptability for electricity network 15 3 electron...

Страница 5: ...ity KVA 9 2 Current adjustment range A 50 250 Output voltage V 15 29 Duty cycle 60 Power factor 0 85 Efficiency 85 No Load Voltage 55 Wire feeder model INSIDE Post blow time S 1 0 5 Roller diameter mm...

Страница 6: ...Assemble Wire connection...

Страница 7: ...ting to the working piece Please connect torch to the joint of wire feeder and fasten it and put the welding wire into torch 3 roller assemble Please put the roller which is with welding wire on the a...

Страница 8: ...gas gauge goes well Please dressing the mask when you do the welding work Operation 1 Please turn on the the gas switch of welding machine open the valve of the gas cylinder and adjust the gas gauge...

Страница 9: ...be faster than 30m hour Welding wire extension length Welding wire extension length s increasing would be helpful for welding wire fusion quicken and increase the production efficiency If the extensio...

Страница 10: ...2 3...

Страница 11: ...4...

Страница 12: ...not meet the need of cooling it when strong current goes through it we use a cooling fan to make it work smoothly User should confirm the ventilation is not covered or blocked The distance between the...

Страница 13: ...to ensure the machine to work safely and efficiently Check whether the power of the welding machine is off before checking the external connectors Check the internal wiring five minutes after the powe...

Страница 14: ...g staff should clean the welding power with the condensed air for every 3 6 months Meanwhile check the fastening piece in the welding machineandnoloosephenomenon should happen 2 check often that if th...

Страница 15: ...eter Voltage DSP001 10K Potentiometer for Inductance POT004 Digital Display Meter Current DSP001 POT004 O tp t Connector Output Connector EURO Type with Strip OCN EURO S 13 Pin Connector Panel Mounted...

Страница 16: ...REAR VIEW F FAN007 Fan FAN007 Shunt SHUNT S 300 75 Snubber Card PCB SNB B39 S 300 75 MOV MOV001 IGBT IGBT5012...

Страница 17: ...LEFT VIEW Main Transformer MTAX B08 Control Transformer CTRAX B39 Output Rectifier Card PCB OUT FRM001...

Страница 18: ...TOP VIEW Main PCB PCB MIG 250 IH Drive Card PCB DRV 04 Capacitor Board PCB CP 250 IH Input Bridge Module with Surge Suppressor Board PCB IB 01...

Страница 19: ...BACK VIEW MCB MCB001 Fuse Holder...

Страница 20: ...0 MAIN TRANSFORMER MTRX005 OUT PUT CONNECTOR EURO TYPE WITH STRIP OCN EURO S 13 PIN CONNECTOR PANEL MOUNTED FEMALE CON13PM F 13 PIN CONNECTOR MALE CABLE SIDE CON13CM M SHUNT SHUNT S 300 75 LED GREEN L...

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