Warner Electric • 800-825-9050
P-2003-2 • 819-0420
11
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1 . Connect the positive lead of the 0-10 VDC
input to terminal 3 of terminal block TB1 .
Securely tighten the screw .
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2 . Connect the negative lead of the 0-10 VDC
input to terminal 2 of terminal block TB1 . Snug
terminal only .
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3 . Connect the shield wire to terminal 2 of
terminal block TB1 . Securely tighten the screw .
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4 . Locate the five-position jumper mounted on
the board on the inside cover of the TCS-200-1 .
Remove the two position black selector from
positions 4 & 5 of jumper JP1 and discard .
4-20 mA
Refer to Figure 5c for the 4-20 mA Analog input
connections .
o
1 . Connect the positive lead of the 4-20 mA input
to terminal 4 of terminal block TB1 . Securely
tighten the screw .
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2 . Connect the negative lead of the 4-20 mA
input to terminal 2 of terminal block TB1 . Snug
terminal only .
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3 . Connect the shield wire to terminal 2 of
terminal block TB1 . Securely tighten the screw .
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4 . Locate the five-position jumper mounted on
the board on the inside front cover of the
TCS-200-1 . Remove the two position black
selector from positions 4 & 5 of jumper JP1 and
discard .
Isolation Power Supply
Refer to Figure 5d for analog input isolation power
supply connections .
Note:
To isolate the analog input from the TCS-200-1
control ground, a separate 15-35 VDC voltage supply
is needed .
o
1 . Connect the positive side of the 15-35 VDC
external voltage supply to terminal 1 of terminal
block TB1 . Securely tighten the screw .
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2 . Connect the negative side of the 15-35 VDC
external voltage supply to terminal 2 of terminal
block TB1 . Securely tighten the screw .
System Start-Up and Adjustment
Manual Tension Adjust (Front Panel)
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1 . Apply power to the control system .
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2 . Check that the green LED marked “power” is
illuminated .
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3 . Using an AC voltmeter, measure the AC input
voltage at terminals 4 and 8 of terminal block
TB2 . This voltage should be 115 or 230 VAC,
depending on the voltage chosen .
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4 . Remove power from the control system and
wait approximately 30 seconds before proceeding
to the next step .
Electro Disc Tension Brake
Note:
If you are not using electro disc tension brakes,
proceed to step 5 under all other 2 wire tension
brakes section .
o
5 . Remove the sense magnet lead from terminal
1 of terminal block TB2 and insert a DC current
meter between the lead of the sense magnet
and terminal 1 of terminal block TB2 . Note: Use
a DC current meter that reads 0 to 500 mA with
the Positive (+) lead connected to terminal 1 and
negative (-) lead connected to the wire .
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6 . Reapply power to the control system .
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7 . Place the mode selector switch in the brake
“off” position . The meter should read zero current
and the brake should free wheel .
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8 . Place the mode selector switch in the brake
“on” or “stop” position . The meter should read
345 to 375 mA and the brake should be locked .
