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©2016 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 1 

98271A1

WARN INDUSTRIES, INC.

 12900 S.E. Capps Road,

Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000

Customer Service:

 1-800-543-9276

Dealer Locator Service:

 1-800-910-1122

International Fax:

 1-503-722-3005

INSTALLATION INSTRUCTIONS

Ascent Rear Bumper

Part Number: 98054

Application:  

2016+ Toyota Tacoma

G E N E R A L   S A F E T Y   P R E C A U T I O N S

  

 

W A R N I N G

IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to severe injury or death

•  Always 

take time to fully read the Instructions and/or Operations Guide, and/or Basic Guide to Winching Techniques, in order to understand your winch and its operations.

•  Always

 use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling on the 

vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in 
vehicle damage, electrical shock, fire or personal injury.

•  Always

 wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.

•  Always

 use extreme caution when cutting and trimming during fitting.

•  Always

 remove jewelry and wear eye protection.

•  Never

 lean over battery while making connections.

•  Never

 route electrical cables:

  o  Across any sharp edges.
  o  Through or near moving parts.
  o  Near parts that become hot.

•  Always

 insulate and protect all exposed wiring and electrical terminals.

•  Always

 install terminal boots as directed in installation instructions.

•  Always

 use appropriate and adequate care in lifting components into place. 

•  Always

 insure components will remain secure during installation and operation.

•  Always

 tighten all nuts and bolts securely, per the installation instructions.

•  Always

 perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.

•  Always

 replace all worn or damaged parts before operating.

•  Never

 operate this WARN product with damaged or missing parts.

Read installation and operating instructions thoroughly.

Your safety, and the safety of others, is very important.  To help you make informed decisions about safety, we have 

provided installation and operating instructions and other information on labels and in this guide. This information 

alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards 

associated with this product, you must use your own good judgment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND 

UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING 

THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury 

or death.  WARNING and CAUTION are signal words that identify the level of hazard.  These signal words mean:

WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.   CAUTION 

signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.

This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information 

worthy of special attention.

Содержание 98054

Страница 1: ...delectricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallw...

Страница 2: ...nd parking assist systems that have sensors or cameras installed in the bumpers or front grill area If your vehicle is equipped with any of these systems or features consult your vehicle owner s manual before installing this product These systems may need to be disabled as a result of installing this product T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications w...

Страница 3: ...1 A2 96285 LIGHT BEZEL 2 Item Part No Description Qty B1 6818 1 2 13X1 1 2 HEXHEAD CAPSCREW 2 B2 6819 5 8 11X11 2 HEX CAPSCREW 2 B3 6820 5 8 LOCK WASHER 2 B4 6821 5 8 11 HEX NUT 2 B5 9213 1 2 FLAT WASHER 4 B6 9471 5 8 FLAT WASHER 4 B7 13231 CABLE TIE 2 B8 29060 1 2 13 NYLOCK NUT 2 B9 91541 STAINLESS CAPSCREW 18 B10 96329 PANEL NUT 18 B11 98258 PLASTIC LOCKING PLUG 4 ...

Страница 4: ... you will be reinstalling in a later step 3 Unclip the trailer harness receptacle by squeezing the two tabs together and push outward 4 Remove the bumper and place on flat surface 5 Remove the trailer plug receptacle shown already removed 6 Remove the license plate lamps by twisting the bulb holder to unplug then squeeze the two tabs and remove the lamp housing from the bumper Figure 1 Figure 2 Fi...

Страница 5: ...ng the frame brackets to the bumper 9 Lift up the top plastic piece located above the bumper frame brackets to expose bolts 10 Remove necessary hardware to free bumper from frame bracket 11 Reinstall bumper bracket hitch back onto vehicle the same way it was removed by reinstalling the bolts previously removed in Step 2 Tighten hardware now Refer to torque specifications on page 2 I N S T A L L A ...

Страница 6: ...iously removed from the stock bumper into your new bumper 15 Install factory wiring harness sensors if equipped and any other electronic component to the new WARN bumper Tip If reinstalling sensors You will need to install in two pieces a Unclip sensor from sensor retainer b Insert sensor retainer through the front of the bumper Remember to insert in the same orientation as stock bumper c Clip sen...

Страница 7: ...ch hardware 20 Tighten all hardware at this time 21 Place the nut clips over the light port holes as shown NOTE If you are installing lights to your bumper first cut the back of the bezel out before installing bezel to bumper 22 Insert light bezel A2 through bumper light port and align with nut clips Secure bezel with ten stainless steel socket head screws B9 Review exploded view on page 3 23 Repe...

Страница 8: ...e winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving or...

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