background image

©2016 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 5 

98178B0

5.  To remove the cross tube, you will first need to remove the 

three nuts from each side of the aluminum cross bar.  

 

NOTE:  Because there is a bracket attached to the ends of the 

cross tube that need to clear the plastic before it will come 

out, you will need to carefully slide the aluminum bar out one 

side at a time.

6.  Remove the plastic nut from the ends of the brackets.  

Retain 

as you will be reinstalling later

.

7.  Remove the three nuts securing the aluminum frame 

extension.  Remove extension.  

Retain the nuts as you will be 

reusing them

.

 

Repeat for other side.

8.  Remove the grille insert. 

 

a.  Unsnap the six clips to remove the light covers from  

 

grille.  

 

b.  Reach through opening behind the grill to unsnap the  

 

19 plastic clips and two wire retaining clips that are   

 

holding grille to body plastic.  

 

c.  Once all clips have been unsnapped, remove grille    

 

completely.   

I N S T A L L A T I O N   I N S T R U C T I O N S

Figure 5

Figure 6

Figure 7

Remove

Figure 8

Light cover plastic

Grille

Содержание 97684

Страница 1: ...delectricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallw...

Страница 2: ... adaptive cruise control and parking assist systems that have sensors or cameras installed in the bumpers or front grill area If your vehicle is equipped with any of these systems or features consult your vehicle owner s manual before installing this product These systems may need to be disabled as a result of installing this product T O R Q U E S P E C I F I C A T I O N S Please use the recommend...

Страница 3: ... 12 B5 2146 7 16 Lock Washer 4 B6 220026 7 16 Flat Washer 12 B7 2583 7 16 14 Hex Nut 4 B8 15834 7 16 14X1 3 4 Hex Capscrew 2 B9 3693 Flat Spacer 4 B10 91541 10 24X1 Stainless Screw 20 B11 100661 9 16 LOCKING PLUG 6 ID No Item No Description Qty A1 97751 Bumper 1 A2 97943 Frame Bracket LH 1 A3 97942 Frame Bracket RH 1 A4 95458 Light Bracket RH 1 A5 95438 Light Bracket LH 1 A6 97986 Support Bracket ...

Страница 4: ...remove the front facia plastic by first removing the screws and plastic push clips from the inner fender skirt That will allow you to reach between fender skirt and plastic facia to release clips 3 Unclip and remove the plastic cover plate attached to the aluminum cross bar 4 Remove the four fasteners from underneath the bumper Figure 1 Figure 2 Figure 3 Unclip Figure 4 Remove ...

Страница 5: ...nut from the ends of the brackets Retain as you will be reinstalling later 7 Remove the three nuts securing the aluminum frame extension Remove extension Retain the nuts as you will be reusing them Repeat for other side 8 Remove the grille insert a Unsnap the six clips to remove the light covers from grille b Reach through opening behind the grill to unsnap the 19 plastic clips and two wire retain...

Страница 6: ...used WARNING Alwaysuseextremecautionwhencuttingandtrimmingduring fitting Makesurethatallfuellines brakelines electricalwires andotherobjects arenotpuncturedordamagedwhencuttingonthevehicle Thoroughlyinspectthe areatobecut onbothsidesofmaterial priortocutting andrelocateanyobjects thatmaybedamaged Failuretoinspecttheareatobecutmayresultinvehicle damage electricalshock fireorpersonalinjury 12 After ...

Страница 7: ... to attach bumper supports Do not remove the tow hook bolts 16 Before installing frame bracket you will need to cut out a small notch in the plastic air shroud a Hold frame bracket in place and mark area on shroud to notch enough to clear the frame extension bracket Carefully cut notch and fit up bracket b Slide new frame bracket over the three bolts left where you removed the aluminum frame exten...

Страница 8: ...g each bracket with one 7 16 bolt B8 two spacers B9 one washer B6 lock washer B5 and nut B7 Refer to exploded view on page 3 19 Fasten the support bracket A6 using the hardware previously removed in step 13 Connect support bracket to the frame bracket using the 7 16 bolt B8 washers B6 lock washers B5 and nut B7 hardware found in your hardware kit Refer to exploded view on page 3 Thread the hardwar...

Страница 9: ...page 3 Do not tighten at this time Repeat for other side 23 Insert the last remaining 7 16 hardware just below the four bolts just installed 24 Make sure there is not too much space between the frame brackets and the bumper The bumper should be centered from side to side on front fenders 25 Tighten all frame bracket hardware Double check the frame brackets to vehicle 26 Check the height of the bum...

Страница 10: ... installing optional Ascent bar accessories plug unused holes with provided hole plugs B11 Refer to exploded view on page 3 32 Your installation is now complete M A I N T E N A N C E C A R E 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardwa...

Отзывы: