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WARN INDUSTRIES 

PAGE 4 

80551A2

©2009 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.

Figure 1 

Figure 2

Figure 3

VI.  INSTALLATION

1.   Remove the plastic front skid plate (Figure 1).  

Use a T30 Torx head to remove the four bolts se-

curing the front skid plate to the front bumper.

  

 

Note:  Removing the bottom two T30 bolts 

will cause the plastic belly skid plate to hang 

freely from the front.  Leave hanging until in-

structed to drill holes in the end of this docu-

ment.

2.   Remove the front bumper.  Use a 10mm socket 

to remove the upper two bolts securing the front 

bumper to the frame, and a 13mm socket to re-

move the two bolts securing the bumper to the 

lower frame tube. (Figure 2)

3.   Attach the LH and RH locating bracket to the 

plow mount.  Use the supplied 1/4-20 hex head 

bolts, washers and lock nuts as shown in Figure 

3.  Tighten the nuts just enough to take the slack 

out of the bolts but allowing the brackets to slide.  

See Figure 3. 

  CAUTION

Moving Parts Entanglement Hazard

Failure to observe these instructions could lead to minor or 

moderate injury.

  Once the bumper is freed from the mount it can fall from 

the vehicle.  To prevent personal injury and damage to the 

bumper/vehicle, remove the top two bolts but only remove 

one of the bottom bolts.  Hold the bumper with one hand then 

remove the last bottom bolt.

Read installation and operating instructions thoroughly.

Содержание 84354

Страница 1: ... Always replace all worn or damaged parts before operating Never operate this WARN product with damaged or missing parts Always drive slowly over bumpy and rough terrain Driving at speeds that cause the plow to bounce while in the up position can cause the winch to back drive causing the plow to work its way down This may result in the plow impacting a stationary object and cause damage to the veh...

Страница 2: ...tice Equipment Damage ALWAYS REFER TO THE INSTALLATION AND SPECIFICATION GUIDE SUPPLIED IN THE WINCH KIT FOR ALL WIRING SCHEMATICS AND SPECIFIC DETAILS ON HOW TO WIRE THIS WARN PRODUCT TO YOUR VEHICLE Never overtighten the j bolt to the bracket Doing so will pinch the winch cable against the bracket damaging the cable Always put the end of the actuator cable through the slot in the Termination Bra...

Страница 3: ... Plow Mount 1 A2 RH Locate Bracket 1 A3 LH Locate Bracket 1 A4 Plow Jogged RH 1 A5 Plow Jogged LH 1 B1 Plow Retaining Pin 2 B2 5 16 x 1 3 8 U Bolt 2 B3 5 16 x 1 1 2 U Bolt 2 B4 5 16 Flat Washers 8 B5 5 16 Lock Nut 8 B6 3 8 Flat Washer 2 B7 M10 1 25 x 30 mm Hex Bolt 2 B8 1 4 20 Hex Head Bolt 4 B9 1 4 20 Flat Washer 8 B10 1 4 20 Lock Nut 4 B11 Nut Clip 2 ...

Страница 4: ...o the frame and a 13mm socket to re move the two bolts securing the bumper to the lower frame tube Figure 2 3 Attach the LH and RH locating bracket to the plow mount Use the supplied 1 4 20 hex head bolts washers and lock nuts as shown in Figure 3 Tighten the nuts just enough to take the slack out of the bolts but allowing the brackets to slide See Figure 3 CAUTION Moving Parts Entanglement Hazard...

Страница 5: ...tubes and through the slotted holes on the bottom tab of the plow mount Secure with 4 5 16 Flat Washers and 4 5 16 Nylock Nuts Do not tighten Figure 5 7 Making sure the mount in centered on the ve hicle tighten the two upper U Bolts Tighten each nut to the torque specified in the Table at the beginning of this document Back the previ ous installed M10 bolts out about half way Make sure that the LH...

Страница 6: ...ur plastic using the factory fasteners Make sure that the threaded u clips have been installed lower part of the plow mount over the mounting holes See instruction exploded view for location on page 3 Figure 8 shows plastic reinstalled 13 Finally install the plow mounting tabs to your Plow Tube Assembly with the jogged ends to ward the center narrowest configuration pos sible shown in Figure 9 Ins...

Страница 7: ...s that appears rusted or deformed prior to use Inspect all nuts and bolts on the plow plow mount and related hardware prior to each use Tighten all nuts and bolts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced im mediately Check all cables prior to use Replace cables that are worn or frayed Check all moving and rotating parts Remove debris that may inhibit the...

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