background image

WARN INDUSTRIES 

PAGE 2 

80551A2

©2009 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.

II. TABLE OF CONTENTS

Tools Required ...............................................page 2

Torque Specifications .....................................page 2

Parts List ........................................................page 3

Installation ...................................................page 4-6

Maintenance/Care ......................................... page 7

  CAUTION

Moving Parts Entanglement Hazard

Failure to observe these instructions could lead to minor or moderate injury.

 

Always 

take time to fully read and understand the installation and Operations Guide included with this product.

 

Never 

operate this product if you are under 16 years of age.

 

Never 

operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

Notice

Equipment Damage

 

ALWAYS 

REFER TO THE INSTALLATION AND SPECIFICATION GUIDE, SUPPLIED IN THE WINCH KIT, FOR ALL WIRING 

SCHEMATICS AND SPECIFIC DETAILS ON HOW TO WIRE THIS WARN PRODUCT TO YOUR VEHICLE.

 

Never 

overtighten the j-bolt to the bracket. Doing so will pinch the winch cable against the bracket, damaging the cable.

 

Always 

put the end of the actuator cable through the slot in the Termination Bracket. Terminating the cable through any other 

hole in the bracket will cause the bracket to not function properly and will drastically reduce the life of the actuator cable.

Read installation and operating instructions thoroughly.

IV.  TORQUE SPECIFICATIONS

1/4 

8 lb. ft. (10.8 N-m)

5/16 

17 lb. ft. (12.5 N-m)

3/8/ 10mm 

30 lb. ft. (40.7 N-m)

7/16 

50 lb. ft. (67.8 N-m)

1/2 

75 lb. ft. (101.7 N-m)

 

III.  TOOLS REQUIRED

 

- 3/8” Rachet, 3 1/2” Extension

 

- Sockets: 10mm, 13mm, 17mm, Deep 1/2”

 

- T30 Torx Head

 

- Drill and 3/8” Drill Bit

Содержание 84354

Страница 1: ... Always replace all worn or damaged parts before operating Never operate this WARN product with damaged or missing parts Always drive slowly over bumpy and rough terrain Driving at speeds that cause the plow to bounce while in the up position can cause the winch to back drive causing the plow to work its way down This may result in the plow impacting a stationary object and cause damage to the veh...

Страница 2: ...tice Equipment Damage ALWAYS REFER TO THE INSTALLATION AND SPECIFICATION GUIDE SUPPLIED IN THE WINCH KIT FOR ALL WIRING SCHEMATICS AND SPECIFIC DETAILS ON HOW TO WIRE THIS WARN PRODUCT TO YOUR VEHICLE Never overtighten the j bolt to the bracket Doing so will pinch the winch cable against the bracket damaging the cable Always put the end of the actuator cable through the slot in the Termination Bra...

Страница 3: ... Plow Mount 1 A2 RH Locate Bracket 1 A3 LH Locate Bracket 1 A4 Plow Jogged RH 1 A5 Plow Jogged LH 1 B1 Plow Retaining Pin 2 B2 5 16 x 1 3 8 U Bolt 2 B3 5 16 x 1 1 2 U Bolt 2 B4 5 16 Flat Washers 8 B5 5 16 Lock Nut 8 B6 3 8 Flat Washer 2 B7 M10 1 25 x 30 mm Hex Bolt 2 B8 1 4 20 Hex Head Bolt 4 B9 1 4 20 Flat Washer 8 B10 1 4 20 Lock Nut 4 B11 Nut Clip 2 ...

Страница 4: ...o the frame and a 13mm socket to re move the two bolts securing the bumper to the lower frame tube Figure 2 3 Attach the LH and RH locating bracket to the plow mount Use the supplied 1 4 20 hex head bolts washers and lock nuts as shown in Figure 3 Tighten the nuts just enough to take the slack out of the bolts but allowing the brackets to slide See Figure 3 CAUTION Moving Parts Entanglement Hazard...

Страница 5: ...tubes and through the slotted holes on the bottom tab of the plow mount Secure with 4 5 16 Flat Washers and 4 5 16 Nylock Nuts Do not tighten Figure 5 7 Making sure the mount in centered on the ve hicle tighten the two upper U Bolts Tighten each nut to the torque specified in the Table at the beginning of this document Back the previ ous installed M10 bolts out about half way Make sure that the LH...

Страница 6: ...ur plastic using the factory fasteners Make sure that the threaded u clips have been installed lower part of the plow mount over the mounting holes See instruction exploded view for location on page 3 Figure 8 shows plastic reinstalled 13 Finally install the plow mounting tabs to your Plow Tube Assembly with the jogged ends to ward the center narrowest configuration pos sible shown in Figure 9 Ins...

Страница 7: ...s that appears rusted or deformed prior to use Inspect all nuts and bolts on the plow plow mount and related hardware prior to each use Tighten all nuts and bolts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced im mediately Check all cables prior to use Replace cables that are worn or frayed Check all moving and rotating parts Remove debris that may inhibit the...

Отзывы: