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WARN® INDUSTRIES

PAGE 2

79671A2

©2011 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.

Table of Contents

I.

Parts List ....................................................... 3

II.

Tools Required .............................................. 3

III.

Torque  Specifications ................................... 4

IV.

Rincon Installation .................................... 3-7

V.

Rubicon Installation ...................................... 8

VI.

Maintenance/Care ......................................... 8

Caution

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Moving P

ving P

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ving P

ving Par

ar

ar

ar

arts Entanglement Hazard

ts Entanglement Hazard

ts Entanglement Hazard

ts Entanglement Hazard

ts Entanglement Hazard

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ailure t

ailure t

ailure t

ailure to obser

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o obser

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o observvvvve these instructions could lead t

e these instructions could lead t

e these instructions could lead t

e these instructions could lead t

e these instructions could lead to minor or moderat

o minor or moderat

o minor or moderat

o minor or moderat

o minor or moderate injur

e injur

e injur

e injur

e injuryyyyy.....

‰

Always 

take time to fully read and understand the installation and Operations Guide included with this product.

‰

Never 

operate this product if you are under 16 years of age.

‰

Never 

operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

Notice

Equipment Damage

‰

Always 

refer to the Installation and Specification Guide, supplied in the winch kit, for all wiring schematics and specific

details on how to wire this WARN product to your vehicle.

‰

Never 

overtighten the j-bolt to the bracket. Doing so will pinch the winch cable against the bracket, damaging the cable.

‰

Always 

put the end of the actuator cable through the slot in the Termination Bracket. Terminating the cable through any

other hole in the bracket will cause the bracket to not function properly and will drastically reduce the life of the actuator
cable.

‰

This kit design is compatible with RT/XT WARN winches.  Other winches may not fit.  Contact customer service with
questions on application.

Read installation and operating instructions thoroughly.

Before You Begin

This kit is compatible with WARN’s RT/XT line of ATV winches.  Other winches may not fit.

Winch is sold separately.  Please read WARN’s Winching Technique guide provided with the winch prior to
use of this product.

Содержание 79673

Страница 1: ...s e electrical cables o Across any sharp edges o Through or near moving parts o Near parts that become hot Alw Alw Alw Alw Alwa a a a ays ys ys ys ys insulate and protect all exposed wiring and electrical terminals Alw Alw Alw Alw Alwa a a a ays ys ys ys ys install terminal boots as directed in installation instructions Alw Alw Alw Alw Alwa a a a ays ys ys ys ys use appropriate and adequate care i...

Страница 2: ...r operate this product if you are under 16 years of age Never operate this product when under the influence of drugs alcohol or medications Read installation and operating instructions thoroughly Notice Equipment Damage Always refer to the Installation and Specification Guide supplied in the winch kit for all wiring schematics and specific details on how to wire this WARN product to your vehicle N...

Страница 3: ...oint Needle Nose Pliers Shears or a similar cutting device I Parts List Ref Part Description Qty A1 79670 Plow Mount Weldment 1 A2 80685 Bottom Mount Bracket 1 B1 60869 U bolt 5 16 18x1 3 8x2 0 2 B2 1324 5 16 flat washer 4 B3 2002 5 16 18 lock nut 4 C1 7146 Capscrew 1 4 20x 75 2 C2 6725 1 4 20 lock nut 6 C3 21444 U bolt 1 4 20x3 4x1 1 4 2 D1 79712 3 8 Safety Retaining Clip 2 B3 C2 D1 C1 A1 B1 B2 C...

Страница 4: ...move capscrews which connect top bracket to bottom bracket and the u bolts at bottom which connect bracket to vehicle frame Keep the top mounting hardware and discard the lower hardware as longer u bolts will be required Remove winch and bottom bracket from vehicle 3 Place winch inside plow mount as shown in Figure 3 and carefully slide into vehicle frame from the side Figure 1 Remove fasteners Fi...

Страница 5: ...m bracket Do not torque at this time 5 Install the 5 16 18 u bolts around the vehicle frame through the back side of the plow mount assembly as shown in Figure 5 As a result of limited clearance needle nose pliers can be used to place the washers over u bolts and 1 2 socket with an extension and u joint will make it easier to install the nuts on the u bolts Do not tighten in place at this time The...

Страница 6: ... to the mounting plate V Rincon Installation without winch mount installed 1 Remove the front aluminum skid plate on the vehicle as shown in Figure 1 of previous section Save the fasteners as they will be used later to reattach the skid plate Figure 9b shows the vehicle frame where the plow mount assembly will be mounted IV Rincon Installation continued Figure 9 Install the plow mounting tabs 1 Th...

Страница 7: ...are to 8lb ft 10 8 N m 3 Place plow mount assembly on top of lower mounting bracket Line up holes and use 1 4 20 capscrews to secure in place as shown in Figure 11 Torque 1 4 20 nuts to 8lb ft 10 8 N m 4 Install 5 16 18 u bolts around vehicle frame and through back side of plow mount assembly as shown in Figure 12 Torque hardware to 17lb ft 22 5 N m Once mount is secured in place replace the front...

Страница 8: ...and bolts on the plow plow mount and related hardware prior to each use Tighten all nuts and bolts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced immediately Check all cables prior to use Replace cables that are worn or frayed Check all moving and rotating parts Remove debris that may inhibit the part from moving freely READ THE VEHICLE S OPERATOR MANUAL WINCH...

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