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WARN INDUSTRIES

PAGE 1

79404A1

©2007 Warn Industries, Inc.

WARN® and the WARN logo are trademarks of Warn Industries Inc.

INSTALLATION INSTRUCTIONS

PLOW MOUNTING KIT

Part Number:

 

79403

Application:

 YAMAHA GRIZZLY 700

 

WARNING

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys Read the Plow Operator’s Manual, the Winch Operator’s Manual and all warning labels before operating.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other

objects are not punctured or damaged when/if drilling on the vehicle. Thoroughly inspect the area to be drilled (on both sides of
material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in
vehicle damage, electrical shock, fire or personal injury.

‰

Alw

Alw

Alw

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Alwaaaaays 

ys 

ys 

ys 

ys wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye

injury.

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Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys use extreme caution when cutting and trimming during fitting.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys remove jewelry and wear eye protection.

‰

Ne

Ne

Ne

Ne

Nevvvvver 

er 

er 

er 

er lean over battery while making connections.

‰

Ne

Ne

Ne

Ne

Nevvvvver r

er r

er r

er r

er rout

out

out

out

oute electrical cables:

e electrical cables:

e electrical cables:

e electrical cables:

e electrical cables:

o

Across any sharp edges.

o

Through or near moving parts.

o

Near parts that become hot.

‰

Alw

Alw

Alw

Alw

Alwaaaaays

ys

ys

ys

ys insulate and protect all exposed wiring and electrical terminals.

‰

Alw

Alw

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Alwaaaaays

ys

ys

ys

ys install terminal boots as directed in installation instructions.

‰

Alw

Alw

Alw

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Alwaaaaays 

ys 

ys 

ys 

ys use appropriate and adequate care in lifting components into place.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys insure components will remain secure during installation and operation.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys tighten all nuts and bolts securely, per the installation instructions.

‰

Alw

Alw

Alw

Alw

Alwaaaaays

ys

ys

ys

ys operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with blade up.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out of control.

‰

Ne

Ne

Ne

Ne

Nevvvvver 

er 

er 

er 

er operate the vehicle on slopes greater than 10 degrees with the plow installed.

‰

Ne

Ne

Ne

Ne

Nevvvvver 

er 

er 

er 

er stand or ride on the plow.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys replace all worn or damaged parts before operating.

‰

Ne

Ne

Ne

Ne

Nevvvvver 

er 

er 

er 

er operate this WARN product with damaged or missing parts.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can

cause the winch to back-drive, causing the plow to work its way down. This may result in the plow impacting a stationary object
and cause damage to the vehicle and operator injury or death.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to prevent serious

damage to the ATV if the plow is raised too high. The plow blade will drop suddenly if the j-bolt breaks, so always be sure there
are no bystanders when you raise and lower the plow.

‰

Ne

Ne

Ne

Ne

Nevvvvver 

er 

er 

er 

er raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys replace a deformed or broken j-bolt with the spare j-bolt included in the kit.

INJURY HAZARD

Failure to observe these instructions could lead to severe injury or death.

Your safety, and the safety of others, is very important.  To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not
possible to warn you about all potential hazards associated with this product, you must use your own
good judgment.

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING
INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death

.  WARNING 

and 

CAUTION 

are signal words that identify the level of hazard.

These signal words mean:

WARNING signals a hazard that could  cause serious injury or death, if you do not follow

recommendations.   CAUTION signals a hazard that may cause minor to moderate injury, if you
do not follow recommendations.

This guide uses 

NOTICE 

to call attention to important mechanical information, and 

Note

: to emphasize

general information worthy of special attention.

Содержание 79403

Страница 1: ...ys stay clear of moving parts and joints Always keep others away when operating or adjusting plow Alw Alw Alw Alw Alwa a a a ays ys ys ys ys perform regular inspections and maintenance on the plow mechanism fasteners cable and related hardware Alw Alw Alw Alw Alwa a a a ays ys ys ys ys replace all worn or damaged parts before operating Ne Ne Ne Ne Nev v v v ver er er er er operate this WARN produc...

Страница 2: ... to minor or moderat o minor or moderat o minor or moderat o minor or moderat o minor or moderate injur e injur e injur e injur e injury y y y y Always take time to fully read and understand the installation and Operations Guide included with this product Never operate this product if you are under 16 years of age Never operate this product when under the influence of drugs alcohol or medications ...

Страница 3: ...W MOUNT A2 80532 1 BRKT SUPPORT A3 79225 1 BOLT ON FLANGE LH A4 79226 1 BOLT ON FLANGE RH B1 79413 2 M8 1 25 X 31mm X 44MM U BOLT B2 1324 6 5 16 ID FLAT WASHER B3 78648 4 M8 1 25 X 20MM HEX FLANGE BOLT B4 71588 4 M8 1 25 FLANG LOCKING HEX NUT B5 73784 2 M10 1 25 X 16mm FLANGE BOLT C1 79712 2 3 8 DIA L CLIP RETAINING PIN V PARTS LIST C 1 B2 B4 B3 B1 A2 B5 A1 B3 B4 B4 B2 ...

Страница 4: ...ners that connect the front grab bar to the lower frame connection points 3 Slide plow mounting plate into place from the side opening of ATV Figure 2 The plow mounting plate should sit in front of the frame rails The two lower mounting tabs of the plow mounting plate will align with the M8 fasteners removed in step 2 4 Using the provided M8 1 25 x 20mm bolts B3 replace the bolts removed from the ...

Страница 5: ...t washers B2 and M8 1 25 locking hex nuts B4 do not tighten at this time Attach the rear panel of the support bracket to the frame rails using the M10 1 25 x 16mm hex flange bolts B5 8 If the winch is being utilized with the plow mounting kit the support bracket will not be needed Place the winch and mounting plate into position and attach to the plow mounting plate using 2 M8 1 25 x 25mm hex bolt...

Страница 6: ...ge 2 11 See WARN winch kit installation instructions for wiring and terminal connection to winch 12 Attach the left and right flange brackets A3 A4 to the plow tube assembly using M8 1 25 hex bolts and M8 1 25 locking hex nuts the hardware is supplied with the plow tube kit 13 To attach the plow to the ATV align plow push tubes with plow mount tabs Lift plow push tubes and set the pucks into the c...

Страница 7: ...th the hole when the U bolts are put through the skidpan 2 Increase the diameter or slot the holes drilled through the skidpan until the skidpan slots align with the holes The electric actuator cable will not rotate within the termination bracket A Check the termination of the actuator cable 1 Make sure the cable is in the slot of the termination bracket the cylindrical pin is attached to the cabl...

Страница 8: ...oux et portez des lunettes de sécurité Ne vous penchez jamais au dessus de la batterie en procédant aux connexions Ne faites jamais passer des câbles électriques Sur des bords tranchants Par des pièces mobiles ou à proximité À proximité de pièces pouvant devenir chaudes Isolez et protégez toujours tous les fils et bornes électriques exposés Installez toujours les capuchons de borne de la manière i...

Страница 9: ... fonctionner ce produit Ne faites jamais fonctionner ce produit sous l effet de drogues de l alcool ou de médicaments Veuillez lire attentivement les instructions concernant l installation et l utilisation Veuillez lire attentivement les instructions concernant l installation et l utilisation Avis Équipement endommagé Reportez vous toujours au Guide d installation et de spécification fourni dans l...

Страница 10: ...1 BRIDE BOULONNÉE GAUCHE A4 79226 1 BRIDE BOULONNÉE DROITE B1 79413 2 BOULON EN U M8 1 25 X 31 mm X 44 mm B2 1324 6 RONDELLE PLATE 5 16 po diam int B3 78648 4 BOULON À TÊTE HEXAGONALE À ÉPAULEMENT M8 1 25X20mm B4 71588 4 ÉCROU DE BLOCAGE HEXAGONAL À EMBASE M8 1 25 B5 73784 2 BOULON À ÉPAULEMENT M10 1 25 x 16 mm C1 79712 2 CLIP DE RETENUE DE CHEVILLE EN L 3 8 PO DIAM V LISTE DES PIÈCES C 1 B2 B4 B3...

Страница 11: ... avant aux points de connexion inférieurs 3 Glissez la plaque de montage de la lame en place par l ouverture latérale du VTT figure 2 La plaque de montage de la lame doit reposer devant les rails du cadre Les deux languettes de mon tage inférieures de la plaque de montage de la lame s alignent avec les fixations M8 enlevées à l étape 2 4 À l aide des boulons M8 1 25 x 20 mm B3 fournis remplacez le...

Страница 12: ... de serrer pour le moment Fixez le panneau arrière du support aux rails du cadre à l aide des boulons à tête hexagonale à épaulement M10 1 25 x 16 mm B5 8 Si le treuil est utilisé avec le kit de montage de lame le support ne sera pas nécessaire Mettez en place le treuil et la plaque de montage Fixez le à la plaque de montage de la lame à l aide des 2 boulons hexagonaux M8 1 25 x 25 mm et des ronde...

Страница 13: ...il WARN en ce qui concerne le câblage et la connexion des bornes au treuil 12 Fixez les brides boulonnées gauche et droite A3 A4 au tube de lame à l aide des boulons hexagonaux M8 1 25 et écrous hexagonaux de blocage M8 1 25 Le matériel de fixation est fourni avec le kit de tube de lame 13 Pour fixer la lame au VTT alignez les tubes poussoir de lame avec les languettes du kit de montage de lame So...

Страница 14: ... un écrou de 1 4 po D Une fois terminé l ensemble doit ressembler à la Figure 12 A Vérifiez que les fentes latérales de la plaque de protection sont alignées avec le trou et l écrou du châssis Difficile d aligner les boulons de 6 mm avec les trous du châssis 1 Assurez vous que les fentes de la plaque de protec tion sont alignées avec le trou lorsque le kit de montage n est pas pressé contre elle 1...

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