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©2021 Warn Industries, Inc. WARN® and the WARN logo are trademarks of  Warn Industries Inc.

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108765A0

I N S T A L L A T I O N   I N S T R U C T I O N S

10.  Install tabs to winch mount (A1) using the short M8 

bolts (B1) and flat washers (B2) making sure tabs are 

aligned and then tighten.

11.  Install fairlead to the front of the winch mount, using 

fairlead hardware found in your winch kit.   

NOTE:  If 

you plan on installing a plow mount, we recommend 

installing the plow roller now, following instructions 

in your plow mount. 

12.  Position winch on winch mount.  

NOTE:  This is a 

feet up installation, please take note of the motor 

orientation.  

13.  Thread the winch rope through the fairlead opening.  

14.  Secure winch to mount using the four M8 X 25mm long 

bolts and four lock washers supplied in your winch kit.  

NOTE:  This is a feet up installation so please note the 

orientation of the motor to the mount. 

Figure 9

Motor

Winch Rope

Clutch Handle

Figure 8

Figure 7

Содержание 108760

Страница 1: ...lead to severe injury or death Alwaystake time to fully read the Instructions and or Operations Guide and or Basic Guide toWinchingTechniques in order to understand your winch and its operations Alwaysuseextremecautionwhendrillingonanyvehicle Makesurethatallfuellines brakelines electricalwires andotherobjectsarenotpuncturedordamagedwhen ifdrillingon thevehicle Thoroughlyinspecttheareatobedrilled o...

Страница 2: ...product Neveroperatethisproductifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read installation and operating instructions thoroughly B E F O R E Y O U B E G I N T A B L E O F C O N T E N T S Tools Required page 2 Parts List page 3 Torque Specifications page 3 Installation page 4 6 Maintenance Care page 6 C A U T I O N T O O L S R E Q U I R E D S...

Страница 3: ...e use the recommended torque specifications when assembling this product unless otherwise specified in the instructions FASTENERSIZE FASTENERTORQUE lb ft N m 1 4 8 11 5 16 17 23 3 8 30 40 7 16 48 66 1 2 74 100 9 16 106 144 5 8 148 200 3 4 269 364 FASTENERSIZE FASTENERTORQUE lb ft N m M4 2 3 M5 4 5 6 M6 7 5 10 M8 18 25 M10 37 50 ITEM PN DESCRIPTION QTY B1 28325 M8 16MM HEX HD BOLT 2 B2 1324 FLAT WA...

Страница 4: ...he front plastic shroud 2 Remove the six torx head screws that hold the lower bumper tubes to the front of the vehicle 3 From under each front fender remove the upper bumper tube mounting bolt 4 Remove bumper and set aside 5 From inside the vertical frame upright just above the front swing arm remove the M8 bolt each side Figure 1 Figure 2 Figure 3 Remove Remove Remove Remove Remove ...

Страница 5: ...r M8 bolts from skid plate and remove plate completely NOTE While holding the front plastic carefully pry skid plate away from the front plastic releasing from the two clips securing the pieces together 8 Once skid plate is removed remove the two u nut clips from the tabs on the skid plate and save 9 Re install the two u nut clips to the two included bracket top tabs A2 Figure 4 Figure 5 Figure 6 ...

Страница 6: ...inch kit NOTE If you plan on installing a plow mount we recommend installing the plow roller now following instructions in your plow mount 12 Position winch on winch mount NOTE This is a feet up installation please take note of the motor orientation 13 Thread the winch rope through the fairlead opening 14 Secure winch to mount using the four M8 X 25mm long bolts and four lock washers supplied in y...

Страница 7: ...c when drilling 15 With assistance lift the winch mount assembly in to the position of where the skid plate was mounted 16 While holding the mount in place install one of the previously removed Torx head screws back into the threaded nut clip tab of the mount to temporarily hold in place 17 Thread one M8 X 25mm long bolt B3 through the vertical frame upright where you removed the bumper bolt in st...

Страница 8: ... careful not to damage the threads of the hole you are using 22 Reinstall the bumper using factory hardware removed in step 3 23 Install remaining torx head screws TIP Use a round punch or Phillips screwdriver to help align the holes by placing the tool in an adjacent hole and moving the tool side to side Be careful not to damage the threads of the hole you are using 24 Beginning at the front of t...

Страница 9: ...place all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving or rotating parts Remove debris that may inhibit the part from ...

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