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©2021 Warn Industries, Inc. WARN® and the WARN logo are trademarks of  Warn Industries Inc.

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108765A0

I N S T A L L A T I O N   I N S T R U C T I O N S

19.  Install one M8 X 25mm bolt (B3) through the lower hole  

of the vertical frame upright and into the threaded 

weldnut of the mount.  

Do not tighten completely to 

allow for adjustment.

20.  Repeat for other side.  Refer to exploded view on page 3.

21.  Level mount and install the last upper torx head screw 

and the two outer corner torx head screws.  

TIP:  Use 

a round punch or Phillips screwdriver to help align 

the holes by placing the tool in an adjacent hole and 

moving the tool side to side.  Be careful not to damage 

the threads of the hole you are using.

22.  Reinstall the bumper using factory hardware removed 

in step 3.

23.  Install remaining torx head screws.   

TIP:  Use a round 

punch or Phillips screwdriver to help align the holes by 

placing the tool in an adjacent hole and moving the tool 

side to side.  Be careful not to damage the threads of the 

hole you are using.

24.  Beginning at the front of the vehicle, torx screws, 

bumper hardware, and finally all hardware securing 

winch mount to frame.   Refer to torque specifications 

on page 3. 

 

NOTE: For synthetic winch rope applications, slide the 

abrasion sleeve on before installing hook.

25.  Install hook/hook strap combo to rope using clevis and 

cotter pin. 

26.  Connect winch wiring following instructions supplied 

with your winch.

B3

Torx screws

Torx screws

Figure 13

Figure 15

Figure 14

Содержание 108760

Страница 1: ...lead to severe injury or death Alwaystake time to fully read the Instructions and or Operations Guide and or Basic Guide toWinchingTechniques in order to understand your winch and its operations Alwaysuseextremecautionwhendrillingonanyvehicle Makesurethatallfuellines brakelines electricalwires andotherobjectsarenotpuncturedordamagedwhen ifdrillingon thevehicle Thoroughlyinspecttheareatobedrilled o...

Страница 2: ...product Neveroperatethisproductifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read installation and operating instructions thoroughly B E F O R E Y O U B E G I N T A B L E O F C O N T E N T S Tools Required page 2 Parts List page 3 Torque Specifications page 3 Installation page 4 6 Maintenance Care page 6 C A U T I O N T O O L S R E Q U I R E D S...

Страница 3: ...e use the recommended torque specifications when assembling this product unless otherwise specified in the instructions FASTENERSIZE FASTENERTORQUE lb ft N m 1 4 8 11 5 16 17 23 3 8 30 40 7 16 48 66 1 2 74 100 9 16 106 144 5 8 148 200 3 4 269 364 FASTENERSIZE FASTENERTORQUE lb ft N m M4 2 3 M5 4 5 6 M6 7 5 10 M8 18 25 M10 37 50 ITEM PN DESCRIPTION QTY B1 28325 M8 16MM HEX HD BOLT 2 B2 1324 FLAT WA...

Страница 4: ...he front plastic shroud 2 Remove the six torx head screws that hold the lower bumper tubes to the front of the vehicle 3 From under each front fender remove the upper bumper tube mounting bolt 4 Remove bumper and set aside 5 From inside the vertical frame upright just above the front swing arm remove the M8 bolt each side Figure 1 Figure 2 Figure 3 Remove Remove Remove Remove Remove ...

Страница 5: ...r M8 bolts from skid plate and remove plate completely NOTE While holding the front plastic carefully pry skid plate away from the front plastic releasing from the two clips securing the pieces together 8 Once skid plate is removed remove the two u nut clips from the tabs on the skid plate and save 9 Re install the two u nut clips to the two included bracket top tabs A2 Figure 4 Figure 5 Figure 6 ...

Страница 6: ...inch kit NOTE If you plan on installing a plow mount we recommend installing the plow roller now following instructions in your plow mount 12 Position winch on winch mount NOTE This is a feet up installation please take note of the motor orientation 13 Thread the winch rope through the fairlead opening 14 Secure winch to mount using the four M8 X 25mm long bolts and four lock washers supplied in y...

Страница 7: ...c when drilling 15 With assistance lift the winch mount assembly in to the position of where the skid plate was mounted 16 While holding the mount in place install one of the previously removed Torx head screws back into the threaded nut clip tab of the mount to temporarily hold in place 17 Thread one M8 X 25mm long bolt B3 through the vertical frame upright where you removed the bumper bolt in st...

Страница 8: ... careful not to damage the threads of the hole you are using 22 Reinstall the bumper using factory hardware removed in step 3 23 Install remaining torx head screws TIP Use a round punch or Phillips screwdriver to help align the holes by placing the tool in an adjacent hole and moving the tool side to side Be careful not to damage the threads of the hole you are using 24 Beginning at the front of t...

Страница 9: ...place all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving or rotating parts Remove debris that may inhibit the part from ...

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