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©2021 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 2 

101802A0

  

 

C A U T I O N

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to minor or moderate injury

• 

Always

 take time to fully read and understand the installation and Operations Guide included with this product.

• 

Never

 operate this product if you are under 16 years of age.

• 

Never

 operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

T A B L E   O F   C O N T E N T S

Tools Required .............................................................................................................................page 2

Torque Specifications ................................................................................................................page 2

Parts List.........................................................................................................................................page 3
Installation ................................................................................................................................page 4-5

Maintenance/Care ......................................................................................................................page 5

T O O L S   R E Q U I R E D

-  Metric wrenches

-  Metric sockets

-  Wrench and socket extension

N O T I C E

EQUIPMENT DAMAGE

• 

Never

 tow vehicle by attaching a tow bar to the eyelets on the bumper.  

• 

Never

 attach tow bars directly to the bumper.  Damage to bumper may occur.  WARN bumpers are not designed to be used for flat towing.  Consult with the manufacturer of your tow bar system for the proper vehicle tow 

bar brackets..

Read installation and operating instructions thoroughly.

T O R Q U E   S P E C I F I C A T I O N S

Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions.

FASTENER SIZE 

FASTENER TORQUE 

FASTENER SIZE 

FASTENER TORQUE 

lb-ft 

(N.m) 

lb-ft 

(N.m) 

1/4" 

8

(11)

M4

(2)

3

5/16" 

17

(23)

M5

(4.5)

6

3/8" 

30

(40)

M6

(7.5)

10

7/16”

48

(66)

M8

(18)

25

1/2" 

74

(100)

M10

(37)

50

9/16”

106

(144)

5/8" 

148

(200)

3/4”

269

(364)

B E F O R E   Y O U   B E G I N

Содержание 107644

Страница 1: ...idesofmaterial priortodrilling andrelocateanyobjectsthatmaybedamaged Failuretoinspecttheareatobedrilledmayresultinvehicledamage electricalshock fireorpersonalinjury Alwayswearsafetyglasseswheninstallingthiskit Adrillingoperationwillcauseflyingmetalchips Flyingchipscancauseeyeinjury Alwaysuseextremecautionwhencuttingandtrimmingduringfitting Alwaysremovejewelryandweareyeprotection Neverleanoverbatte...

Страница 2: ...are page 5 T O O L S R E Q U I R E D Metric wrenches Metric sockets Wrench and socket extension N O T I C E EQUIPMENT DAMAGE Nevertowvehiclebyattachingatowbartotheeyeletsonthebumper Neverattachtowbarsdirectlytothebumper Damagetobumpermayoccur WARNbumpersarenotdesignedtobeusedforflattowing Consultwiththemanufacturerofyourtowbarsystemforthepropervehicletow barbrackets Read installation and operating...

Страница 3: ... P A R T S L I S T ITEM PART NUMBER DESCRIPTION QTY A1 107646 PLOW MOUNT 1 A2 107643 SUPPORT BRACKET RH 1 A3 107645 SUPPORT BRACKET LH 1 A4 106640 PLOW FLANGE 1 ITEM PART NUMBER DESCRIPTION QTY B1 65970 M8 FLANGE HEAD BOLT 25MM 8 B2 71588 M8 FLANGE LOCK NUT 8 B3 35136 3 8 PIN W SAFETY BAIL 2 A4 ...

Страница 4: ...kets to gussets using two M8 bolts B1 and locknuts B2 each side Do not completely tighten at this time to allow for adjustment 3 Align plow mount to the holes in the support brackets and attach using the four M8 bolts B1 and locknuts 4 Tighten ALL hardware at this time Start with the support brackets while pushing upward and in toward the vehicle as you tighten and lastly tighten the plow mount ha...

Страница 5: ...es 7 Complete your plow installation per your plow system installation instructions Figure 4 Figure 5 M A I N T E N A N C E C A R E 1 Inspect all parts on the plow plow mount and related hardware prior to each use Replace all hardware that appears rusted or de formed 2 Inspect all nuts and bolts on the plow plow mount and related hardware prior to each use Tighten all nuts that appear to be loose ...

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