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©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

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I N S T A L L A T I O N   I N S T R U C T I O N S

5.  With a 10mm socket, remove the four bolts (two each 

side), releasing the locating plates.

7.  Using a large hammer, carefully knock out the center 

studs that were covered by the license plate.  

NOTE:  

Removal is necessary in order for the new bumper to fit. 

8.  Carefully remove bumper and set on a clean and stable 

surface.  

9.  If your bumper is equipped with sensors, carefully 

remove from the carriages.   

NOTICE

 Be sure to mark 

the location and orientation of each sensor plug.  

 

TIP:  Numbering each sensor with tape and marking the top 

with a paint pen works well.

10.  Release the plastic clips holding the wire harness in place 

and remove harness from bumper completely.

11.  Unsnap trailer plug from stock bumper.
12.  Remove license plate lights from stock bumper by 

removing the bolt on the rear of each housing with a 

10mm wrench. 

13.  Reinstall trailer plug and license plate lights into new 

bumper.

14.  Install the sensor carriages into the new bumper by 

either of the two methods below: 

 

a.  Using a razor blade, cut the sensor carriages out of 

the stock bumper and carefully glue into the new 

bumper with a waterproof adhesive or epoxy.

b.   Order new carriages for the 

FRONT

 bumper of your 

specific year and model from a Dodge dealer and 

press them into the holes on the new bumper.

 

15.  Install sensors into carriages.  

NOTE:  Be sure sensors 

match the same orientation of the stock bumper. 

 

16.  If installing lights, install now.  If not, install light plate 

(A3) using two M6 screws (B3) (each side).  Refer to 

exploded view on page 3. 

17.  Install frame brackets (A2) to bumper using four M10 

bolts (B5) and nuts (B4).  

Do not fully tighten to allow for 

adjustment.

  Refer to exploded view on page 3. 

Figure 4

Figure 5

Sensors

Trailer Plug

License Plate Lights

Sensors

Trailer Plug

License Plate Lights

A3 and B3

Figure 6

Figure 7

Center Studs

Locating 

Plate 
Bolts

Locating 

Plate 
Bolts

Figure 8

A2

A2

B5 

B4

B5 

B4

B5 

B4

B5 

B4

Содержание 106619

Страница 1: ... in order to understand your winch and its operations Never work under vehicle before properly securing vehicle Always use appropriate and adequate care in lifting components into place Never work under vehicle before properly securing vehicle Always use appropriate and adequate care in lifting components into place Never use a jack to support the vehicle Always use jack stands in pairs to support...

Страница 2: ...eroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read installation and operating instructions thoroughly T A B L E O F C O N T E N T S Tools Required page 2 Parts List page 3 Torque Specifications page 3 Installation page 4 6 Maintenance Care page 6 T O O L S R E Q U I R E D Standard Wrench and Socket Set Metric Wrench and Socket Set B E F O R E Y O U B E G I N N O T I C E Thi...

Страница 3: ...structions FASTENERSIZE FASTENERTORQUE FASTENERSIZE FASTENERTORQUE lb ft N m M4 2 3 1 4 8 11 M5 4 5 6 5 16 17 23 M6 7 5 10 3 8 30 40 M8 18 25 7 16 48 66 M10 37 50 1 2 74 100 9 16 106 144 5 8 148 200 3 4 269 364 Item PN Description Qty B1 83125 M6 X 1 0 FLANGED NUT 8 B2 79153 M6 1 0 X 16MM FLANGE BOLT 4 B3 84881 M6 X 1 X 20MM STAINLESS SCREW 4 B4 87166 M10 X 1 50 FLANGE NUT 12 B5 79583 M10 X 1 5 X ...

Страница 4: ... N S 1 Using a 10mm socket remove license plate 2 Remove the two bolts from license plate location 3 From underneath the vehicle at the rear driver s side corner unplug the bumper harness and unsnap from vehicle frame 4 While supporting the bumper remove the two bumper mounting nuts using a 15mm socket each side Figure 1 Figure 2 Figure 3 ...

Страница 5: ...lt on the rear of each housing with a 10mm wrench 13 Reinstall trailer plug and license plate lights into new bumper 14 Install the sensor carriages into the new bumper by either of the two methods below a Using a razor blade cut the sensor carriages out of the stock bumper and carefully glue into the new bumper with a waterproof adhesive or epoxy b Order new carriages for the FRONT bumper of your...

Страница 6: ... etc and secure up and out of the way with included zip ties 23 If vehicle is not equipped with sensors use provided plugs B6 in sensor holes Installation is now complete CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE READ AND UNDER STAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT M A I N T E N A N C E C A R ...

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