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©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc. 

106532A1

I N S T A L L A T I O N   I N S T R U C T I O N S

26.  While keeping the shutter shaft in place 

(do not let it 

rotate from original position

) apply an amount of glue 

rated for automotive plastic adhesion or an epoxy 

(e.g. 

Gorilla Glue 2 Part Clear Epoxy)

 to the end of the shutter 

shaft.  

NOTE:  Do not let the shaft rotate from original 

position. 

27.  Reinstall motor in original orientation.  

 NOTE:  The 

motor must be reinstalled in the same position as it was 

removed .  

28.  From the back side of the grille shutter, carefully cut the 

motor housing, motor stop and shaft from the shutter as 

shown.  

IMPORTANT:  Be sure the piece you cut, retains 

the motor stop.

  CAUTION

  Always use assistance when moving or lifting heavy parts.

29.  With assistance, lift the mount and winch assembly into 

place.  Secure using the 8 bumper beam mounting bolts 

removed in step 16 and the 8 washers (B1) from this kit.  

30.  Center the mount and tighten to torque specifications 

on page 3. 

WARNING

 Never route electrical cables across sharp edges, over battery terminals, through or 

near moving parts, near parts that get hot.

31.  Route the power cables along the top of the winch 

mount and then behind the headlight as shown.  

NOTE:   

The cables will come out next to the washer fluid 

reservoir. 

WARNING

 Always connect red (+) power cable ONLY to the positive (+) terminal of the battery.

WARNING

 Always connect black ground (-) power cable ONLY to the negative (-) terminal of the 

battery.

32.  Connect cables to the battery terminals. 

Figure 17

Glue here

Motor Stop

Cut

Motor

Shaft

Figure 15

Figure 16

Содержание 106413

Страница 1: ...nch and its operations Never work under vehicle before properly securing vehicle Always use appropriate and adequate care in lifting components into place Never work under vehicle before properly secu...

Страница 2: ...and installing product Read installation and operating instructions thoroughly This product may interfere with driver assist systems such as adaptive cruise control and parking assist systems that ha...

Страница 3: ...M4 2 3 5 16 17 23 M5 4 5 6 3 8 30 40 M6 7 5 10 7 16 48 66 M8 18 25 1 2 74 100 M10 37 50 9 16 106 144 5 8 148 200 3 4 269 364 P A R T S L I S T T O R Q U E S P E C I F I C A T I O N S Item PN Descripti...

Страница 4: ...inal boots to ends of the red and black power cables NOTE For easier install you may want to trim a very small amount off the cable side of the boot narrow opening 3 Using a 10mm socket attach the boo...

Страница 5: ...he winch rope through the fairlead opening 9 Route the winch switch harness connector out the cut out in the rear of the weldment and move the red and black cables up and out of the way as shown Figur...

Страница 6: ...in out 15 Along the bottom edge of the bumper remove the ten plastic push clips 16 If equipped disconnect the connectors of the left and right fog light assembly NOTE It may be easiest to reach them o...

Страница 7: ...by firmly pulling out on the ducting 22 Remove the grille shutter and lay on a flat stable surface 23 Using a 12mm socket and extension remove the 8 bolts securing the bumper beam to the vehicle 24 Li...

Страница 8: ...t retains the motor stop CAUTION Always use assistance when moving or lifting heavy parts 29 With assistance lift the mount and winch assembly into place Secure using the 8 bumper beam mounting bolts...

Страница 9: ...face and the inside facing out use tape to outline the area to be removed as shown 35 Carefully use a pneumatic reciprocating saw or similar to cut the plastic where marked NOTE It can be helpful to c...

Страница 10: ...red or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving or rotating parts Remove debris that may inhibit the part from...

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