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©2018 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.

 3 

100837A0

P A R T S   L I S T

 ITEM  PART NO.  DESCRIPTION  

QTY

  

 

 

 A1 

100839 

BUMPER 

1

  A2 

100903 

ASCENT LGHT BRKT LH 

1

  A3 

100904 

ASCENT LGHT BRKT RH 

1

  A4 

100847 

WLDMNT BMPR BRKT LH 

1

  A5 

100848 

WLDMNT BMPR BRKT RH 

1

  A6 

100855 

WLDMNT FRM BRKT LH 

1

  A7 

100856 

WLDMNT FRM BRKT RH 

1

  A8 

94888 

LIGHT PORT RH 

1

  A9 

94889 

LIGHT PORT LH 

1

  A10 

100929 

CHNL FRM BRKT B LH 

1

  A11 

100928 

CHNL FRM BRKT B RH 

1

  A12 

38452 

NUT STICK ASSY 

2

  A13 

79913 

TUBE SPACER 

2

  A14 

95514 

AIR SCROOP 

1

 ITEM  PART NO.  DESCRIPTION  

QTY

  

 

  B1 

22535 

½-13 X 1 ¾ CPSCR HEX HEAD BOLT 

14

  B2 

68896 

5/8-11 X 6 CPSCR HEX HEAD BOLT 

2

  B3 

68959 

5/8 FLAT WASHER 

4

  B4 

6820 

5/8 LOCK WASHER         

2

  B5 

6821 

5/8-11 HEX NUT 

2

  B6 

11294 

1/2-13 X 2 HEX HEAD CAPSCREW 

6

  B7 

1145 

½ FLAT WASHER 

40

  B8 

2596 

½ LOCK WASHER              

20

  B9 

1323 

1/2 -13 NUT                                                18

 B10 

91541 

10-24 X X1.25 SS SOC HD CPSCR            20

 B11 

1824 

7/16-14 X 1-1/4  HEX HEAD CPSCR  

4

 B12 

7676 

7/16 FLAT WASHER 

8

 B13 

2146 

7/16 LOCK WASHER 

4

 B14 

2583 

7/16-14 HEX NUT                                     4

 B15 

90327 

5/16-18 X 1 ¼ SOC HD CPSCR                  5

 B16 

90328 

5/16-18 NUT LOCKING 

5

B17  

100661 

 9/16 LOCKING PLUG  

6

B17

Содержание 100838

Страница 1: ...delectricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallw...

Страница 2: ...d page 2 Torque Specifications page 2 Parts List page 3 Installation page 4 9 Maintenance Care page 9 T O O L S R E Q U I R E D Standard wrenches Standard sockets B E F O R E Y O U B E G I N N O T I C E This product may interfere with driver assist systems such as adaptive cruise control and parking assist systems that have sensors or cameras installed in the bumpers or front grill area If your ve...

Страница 3: ... BRKT B RH 1 A12 38452 NUT STICK ASSY 2 A13 79913 TUBE SPACER 2 A14 95514 AIR SCROOP 1 ITEM PART NO DESCRIPTION QTY B1 22535 13 X 1 CPSCR HEX HEAD BOLT 14 B2 68896 5 8 11 X 6 CPSCR HEX HEAD BOLT 2 B3 68959 5 8 FLAT WASHER 4 B4 6820 5 8 LOCK WASHER 2 B5 6821 5 8 11 HEX NUT 2 B6 11294 1 2 13 X 2 HEX HEAD CAPSCREW 6 B7 1145 FLAT WASHER 40 B8 2596 LOCK WASHER 20 B9 1323 1 2 13 NUT 18 B10 91541 10 24 X...

Страница 4: ... need to be secured with zip ties underneath the vehicle Figure 2 3 Repeat for other side 4 Remove the two outer christmas tree clips holding plastic sheeting located between top edge of bumper and the bottom of the grille NOTE The third center christmas tree clip will be removed as you are removing the bumper from the front of the vehicle 5 Remove license plate and frame 6 Remove the two front pl...

Страница 5: ...re 6 After removing nuts you can freely remove the tie bolt plate from behind the bumper 8 Get help to hold bumper in place 9 From underneath the vehicle remove the last remaining nut holding bumper in place each side See Figure 7 I N S T A L L A T I O N I N S T R U C T I O N S Figure 5 Figure 6 C A U T I O N Alwaysuseassistancewhenmovingorliftingheavyparts Figure 7 Remove ...

Страница 6: ...equipped with eco boost cutting the soft rubber from the around the innercooler will aid in bumper installment 12 Insert spacer A13 into the vehicle frame behind front flange Figure 10 13 Repeat for other side 14 Hold left hand bottom frame bracket A6 in place using washer B3 on bolt B2 Bracket will hang in place until fully secure Do not tighten at this time Figure 11 15 Repeat for other side Fig...

Страница 7: ...B8 and nut B9 20 Insert the last most rear bolt B1 with lock washer B8 and washer B7 Fasten with nut assembly A12 21 Check position of bracket making sure it is as close to the back of the vehicle s bumper mounting flange as possible Once in place tighten bottom hardware at this time 22 Clip excess nut assembly wire handle off making even with end of frame 23 Tighten 5 8 bolt B2 installed in step ...

Страница 8: ...B7 B8 and B9 Do not tighten at this time Figure 16 28 With assistance adjust bumper and tighten all hardware at this time 29 While holding light bracket A2 in place from under and behind bumper line up light bezel A9 through front bumper light port to bracket Secure pieces together with ten stainless steel socket head screws B10 Review exploded view on page 3 30 Repeat for other side NOTE Light be...

Страница 9: ...he winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving o...

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