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TESTING THE SYSTEM

Prior Steps

It is imperative that all previous tasks have been 
completed before testing or operating the system. 

 

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Use of Construction Mode to test the boiler and flow 
rates on each loop

 

f

Disable Construction Mode by removing the jumper 
from the appropriate sensor port

 

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Successful installation of all electrical components  
(Manifold Controllers, actuators, thermostats)

Once these steps have been completed sequentially, 
proceed to the next steps.

Testing the Controls

With all components installed, it’s time to test each 
zone independently to ensure the thermostats are 
accurately controlling each zone. 

To begin, go to the Zone 1 thermostat, then follow 
the instructions below.

 

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Tap the thermostat screen

 

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Next, tap the     button in the lower right corner  
and choose “Tutorial” to familiarize yourself with  
the controls

 

f

Once complete, go to “Settings” then ”Support”  
and tap ”Test Zone”

 

f

Go to the manifold cabinet for this zone. On the 
Manifold Controller you will see a green light on the 
loops requesting a call for heat

 

f

After 5 minutes, the green lights will turn blue, 
indicating that the actuators have opened and water 
is flowing to the zone 

 

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If something does not appear to be working properly, 
consult your Warmboard Engineered Drawings

 

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After 15 minutes, the test will end

 

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Repeat this process for each thermostat

Final Checklist

 

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A flame icon     will appear on the thermostat when 
there is a call for heat. It will take 5-7 minutes for the 
boiler and pump(s) to receive this signal and fire up

 

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When receiving a call for heat, lights on the pump(s) 
will engage and water will begin to circulate.  
If not, reference the pump installation manual

 

f

When there is a call for heat, water temperatures on 
the boiler LCD should read between 90–140˚F

 

f

Match the specifications in the Warmboard Design 
Drawings for each loop and zone to ensure the 
system operates smoothly

 

f

Confirm the Warmboard-supplied tubing labels are 
adhered to each loop to accurately identify each loop 
and zone from inside the manifold cabinet

NOTE

: Warmboard thermostats have an “Off” 

setting of 55˚F for freeze protection.

Make sure all supply and return tubing labels 
have been affixed to the appropriate loop at the 
manifold location.

After a zone calls for heat, the actuators will  
take approximately 5 minutes to open and begin 
heat flow.

Содержание Warmsource

Страница 1: ...For use with Warmsource and Warmsource Flex natural gas boiler Warmsource and Warmsource Flex propane gas boiler WARMBOARD COMFORT SYSTEM 0622 Installation Guide...

Страница 2: ...no programming or commissioning and water temperatures are calibrated using our Indoor Reset algorithm 7 DO NOT adjust any boiler settings without consulting Warmboard Changes made through the boiler...

Страница 3: ...S f Install tubing some loops before walls and use the provided labels to keep track of loops and zones f Frame walls roof sheeting f Install tubing manifolds some loops f Install all 110 volt electri...

Страница 4: ...up water for evaporation f Backflow preventer required by code in many jurisdictions it prevents water in the closed loop system from mixing with the domestic water f 11 4 combo ball valve hose bib f...

Страница 5: ...3 48 2 121 4 2 281 2 33 27 33 121 2 Pressure Relief Valve Mounting Bracket Air Vent r Exhaust Air Intake ensate right Gas right Supply back Return front 9 43 8 3 48 9 43 8 3 48 2 121 4 2 281 2 33 27...

Страница 6: ...5 81 2 21 4 151 2 51 2 91 4 110K 150K 199K 171 2 11 2 199K 150K 23 4 91 4 113 4 121 2 151 4 21 2 91 4 111 4 13 16 21 4 151 2 171 2 Bottom View 80K Top View 80K 80K 5 81 2 21 4 151 2 11 2 51 2 91 4 110...

Страница 7: ...depicts the space necessary for piping and mechanical components The minimum depth is 40 for access and serviceability Electrical Requirements f Warmsource boiler 160W Warmsource pump 30 165W varies...

Страница 8: ...res two individuals to move safely Connections f Connect the PVC intake and exhaust lines gas line condensation discharge line and pressure relief discharge line per the Lochnivar Noble Manual f Plumb...

Страница 9: ...er field supplied 9 17 24 2 Supply back Return front Mounting Bracket 43 8 Pressure Relief Valve Air Vent Air Exhaust Air Intake Condensate Gas 1 11 4 Copper field supplied 9 17 24 2 Supply back Retur...

Страница 10: ...8 18 121 2 151 4 21 4 151 2 11 2 17 80K 80K 23 4 5 9 110K 23 4 15 150K 23 4 91 4 113 4 18 18 121 2 151 4 5 81 2 17 21 4 151 2 11 2 41 4 81 2 17 43 4 81 2 80K 199K 150K 23 4 91 4 113 4 18 18 18 121 2 1...

Страница 11: ...ecessary for piping and mechanical components The minimum depth is 40 for access and serviceability Electrical Requirements f Warmsource boiler 160W Warmsource pump 30 165W varies by heat load Smart R...

Страница 12: ...ure relief discharge line per the Lochnivar Noble Manual f Plumb the cold water line to the backflow preventer and the pressure reducing valve WCS Design Drawings f Plumb Warmsource Flex to the boiler...

Страница 13: ...filling the system with water for 10 15 minutes until air cannot be seen or heard escaping the hose f Close the fast fill lever then slowly close hose bib A f Manifold 1 is now complete Repeat this pr...

Страница 14: ...Warmsource will reach the target temperature in about 10 minutes f Step 4 Return to each manifold and adjust the flow rates of each loop 1 Unthread and discard the white caps from the return side of t...

Страница 15: ...ur WCS Design Drawings Controls Warmboard Controls consist of the following f 110 volt thermostats one per heating zone f 110 volt Manifold Controller one per manifold f 24 volt solenoid valve loop ac...

Страница 16: ...to behave inaccurately If there are any discrepancies regarding the thermostat or zoning contact us immediately f Remove the appropriate thermostat from the box f Grip the face of the thermostat on th...

Страница 17: ...inal connection AC1 Fan on the Smart Reset Controller SRC f Connect the wires from the AC unit to the terminal block accordingly RC 24v power red wire Y Cooling Call yellow wire G Fan green wire f To...

Страница 18: ...nutes the green lights will turn blue indicating that the actuators have opened and water is flowing to the zone f If something does not appear to be working properly consult your Warmboard Engineered...

Страница 19: ...EXCLUDED FAILURE TO INSTALL WARMBOARD PRODUCTS ACCORDING TO MANU FACTURER S INSTRUCTIONS WILL VOID ALL APPLICABLE WARRANTIES IT IS EXPRESSLY UNDERSTOOD THAT WARMBOARD IS NOT RESPONSI BLE FOR ANY CONSE...

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