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Miscellaneous—Carrier

AP88438,0000104 -19-17NOV12-3/3

1— To Head Components
A1— TR100 Base Controller
A2— Cab Controller
A3— Head Controller
A10— Relay Connection Box
F1— Measuring System Fuse
G1—Carrier Battery
XJ8— Cab Controller Harness

Connector

XJ9— Relay Connection Box

Harness to Cab Controller
Harness Connector

XJ10— TR100 Base Controller

Harness Connector

XJ11— Relay Connection Box

Harness to Jib (arm) and
Hoist (boom) Harness
Connector

XJ13— Harvester Head Harness

Connector

XJ14— Saw Proximity and

Diameter Potentiometer
Harness Connector

XJ18— Length Measure Encoder

Harness Connector

XJ22— Saw Limit Harness

Connector (if equiped)

XJ25— Boom to Head Harness

Connector

XJ26— Carrier Cab to Boom

Harness Connector

XP1— Right Joystick Handle

Connector

XP2— Navigation Wheel Harness

Connector

XP3— Left Joystick Handle

Connector

XP4— Standard Display Unit

(SDU) Connector

XP5— Preselect Keypad and

Programmable Keypad
Connector

XP6— Key Switch Control

Connector

XP8— Cab Controller Harness

Connector

XP9— Relay Connection Box

Harness to Cab Controller
Harness Connector

XP10— TR100 Base Controller

Harness Connector

XP11— Relay Connection Box

Harness to Jib (arm) and
Hoist (boom) Harness
Connector

XP12— Pump Solenoids and Bail

Lock Connector

XP13— Harvester Head Harness

Connector

XP14— Saw Proximity and

Diameter Potentiometer
Harness Connector

XP18— Length Measure Encoder

Harness Connector

XP19— Right Carrier Leveling

Connector—SureGrip™
(if equipped)

XP20— Left Carrier Leveling

Connector—SureGrip™
(if equipped)

XP21— Keypad Connector—Dan-

foss™ (if equipped)

XP22— Saw Limit Harness

Connector (if equiped)

XP24— Filter Harness Connector
XP25— Boom to Head Harness

Connector

XP26— Carrier Cab to Boom

Harness Connector

X30— TR100 Base Controller

Connector (J1)

X31— TR100 Base Controller

Connector (J2)

X32— TR100 Base Controller

Connector (J3)

X33— Cab Controller Connector

(J1)

X34— Cab Controller Connector

(J2)

X35— Cab Controller Connector

(J3)

X36— Harvester Head Controller

Connector (J1)

X37— Harvester Head Controller

Connector (J2)

X38— Harvester Head Controller

Connector (J3)

6. Disconnect connectors (X30—X38) to controllers (A1,

A2, and A3).

7. Disconnect harvester head harness connector (XJ13

/ XP13).

8. Disconnect solenoid and sensor harness connectors

(XJ14 / XP14, XJ18 / XP18, and XJ22 / XP22).

9. The Waratah attachment is manufactured from high

tensile steel. Use only E11018-M (low hydrogen)
welding rods.

NOTE: Contaminants in the weld makes the steel brittle.

10. Clean area of oil, paint, and rust contaminants.

11. The welding earth must be attached directly to the

item being welded.

NOTE: Measure temperature 300 mm (11.8 in.) from

weld in each direction for a good heat soak.

12. Preheat weld area according to table.

Metal Thickness

Preheat Temperature

6—20 mm
0.2—0.8 in.

20—150°C
68—302°F

20—50 mm
0.8—2.0 in.

50—175°C
122—340°F

13. When welding multiple runs, allow temperature to drop

down to specification before starting the next run.

Specification

Weld—Temperature................................................................75—100°C

167—212°F

14. Allow weld to cool slowly. Rapid cooling causes

cracking.

15. Connect connectors (X30—X38) to controllers (A1,

A2, and A3).

16. Connect harvester head connector (XJ13 / XP13).

17. Connect solenoid and sensor harness connectors

(XJ14 / XP14, XJ18 / XP18, and XJ22 / XP22).

18. Connect carrier battery.

SureGrip is a trademark of SureGrip Inc.

4-1-8

081921

PN=80

Содержание HTH616C SIII

Страница 2: ......

Страница 3: ...fety Signs and Labels Safety Label Explanations 1 5 1 Page Read and Understand Manuals 1 5 1 Lock the Tilt Frame 1 5 1 Lock the Pilot Interlock Valve 1 5 2 Stay Clear of the Saw Chain 1 5 2 Never Stan...

Страница 4: ...nce Record 3 2 1 Maintenance Every 8 Hours or Daily 3 2 2 Maintenance Every 50 Hours or Weekly 3 2 3 Maintenance Every 200 250 Hours or Monthly 3 2 4 Maintenance Every 1000 Hours 3 2 6 Maintenance Eve...

Страница 5: ...also provide field improvements at times often without charge even if the product is out of warranty If the equipment is abused or modified to alter its performance from published specifications the w...

Страница 6: ...d in Waratah s technical and marketing publications Annulment This warranty shall be void if Waratah determines that the attachment s performance or reliability is adversely affected by 1 repairs or a...

Страница 7: ...harvester head 6 Upper Delimb arm Work with the top knife to delimb and debark the tree as it feeds through the harvester head 7 Fixed Feed Roller Centre mounted roller that feeds the tree through the...

Страница 8: ...at the operator s right and the rear at left to allow better visual control of the main saw cut Trees are thus fed from the operator s right to left Consider the front from a seated position in the op...

Страница 9: ...or where appropriate stored in your telephone TS291 UN 15APR13 Wear Protective Equipment Always wear goggles or safety glasses to guard against injury from flying pieces of metal or debris Wear close...

Страница 10: ...n cause the harvester head to come close to or make contact with the carrier track This can increase the risk of injury to the operator and damage to the carrier and harvester head IMPORTANT To avoid...

Страница 11: ...o check and comply with the local and regional requirements for operator protection for forestry harvesting or felling operations See ISO 8082 Forestry Operator Protective Structures OPS for internati...

Страница 12: ...ectors for damage Keep a fire extinguisher available Always keep a suitable fire extinguisher on or near the machine Know how to use it T133554 UN 07SEP00 T133553 UN 07SEP00 T133552 UN 15APR13 In Case...

Страница 13: ...ull operation details CAUTION The harvester head can move unexpectedly To reduce the chance of injury always work from the side of the head Precautions To prevent possible injury while performing any...

Страница 14: ...ck Doing so could result in injury or death Always turn off the harvester head prior to commencing service Working between the delimb arms between the feed arms or in the cutting path of the saws whil...

Страница 15: ...tch control is in the Manual position XJ1283963 UN 22AUG19 Waratah key switch control Controller communications and electrical power to harvester head solenoids are disabled The Waratah controller is...

Страница 16: ...ulic lines or starting to work on any hydraulic component T133509 UN 15APR13 Remember to re tighten all connections before re applying pressure Under Pressure If it is necessary to work on the hydraul...

Страница 17: ...al from the area Allow fumes to disperse at least 15 minutes before welding or heating Ensure there is good ventilation and wear eye protection and other protective equipment when welding TS220 UN 15A...

Страница 18: ...gy from a broken saw chain 1 and reduce the whip action that causes a second break of the saw chain ejecting pieces of the cutting saw chain at high speed For additional information about chain shot r...

Страница 19: ...shot guard is not worn thin and still maintains the original shape and profile Inspect for possible metal peeling or tearing back over any portion of the chain shot guard Replace the chain shot guard...

Страница 20: ...actuation of the valve Failure to follow the safety precautions can lead to risk of serious injury The manual actuator shaft on the tilt function of the valve has been removed at the factory to preve...

Страница 21: ...er head or be a potential source of injury from dislodged material Operation Work Zone Make sure no one stands in the cutting direction of the saw chain The chain shot hazard zone is approximately 15...

Страница 22: ...n congested areas or where visibility is restricted Always keep the signal person in view and use radios or hand signals to maintain communications Operate only on solid footing with sufficient streng...

Страница 23: ...aw chain at high speed To reduce the occurrence of Chain shot Follow recommendations for saw unit maintenance and adjustments Inspect the saw chain and cutting system frequently Replace damaged parts...

Страница 24: ...r objects 6 Choose low gear and drive at a speed suiting ground conditions If driving a wheeled carrier use anti skid devices such as chains if needed XJ1298961 UN 22JUN20 7 Learn all safety rules tha...

Страница 25: ...rating practices indicated A signal word DANGER WARNING or CAUTION is used with the safety alert symbol DANGER identifies the most serious hazards CAUTION labels describe general precautions DANGER an...

Страница 26: ...Turning off the carrier engine removes the hydraulic power to the harvester head and makes it safe for servicing DANGER XJ1197287 19 10JUL15 Never Stand on the Harvester Head When servicing or carryi...

Страница 27: ...72 19 10JUL15 Do Not Stare into the Laser Beam The find end sensor is a laser type sensor When servicing or carrying out maintenance turn off the Waratah controller Turn the key switch to the Off posi...

Страница 28: ...ard cap screws and hardware should be replaced annually or when excessively worn or damaged Use only approved replacement parts from the saw manufacturer Four different cab warning labels are availabl...

Страница 29: ...n case of carrier movement and to focus on safe control of the harvester head Be aware of the surroundings and ensure that the agreed working zone is clear Servicing the harvester head with the engine...

Страница 30: ...erse side of the key ring tag provides information on the model and serial number of the head required for warranty purposes XJ1197284 19 10JUL15 Key switch Labels The harvester head controller contai...

Страница 31: ...ine the way a plan is formulated to operate a safe productive and profitable harvesting operation Site inspection is necessary before harvesting operations commence Ensure all members of the harvestin...

Страница 32: ...king place Keep the saw chain activated until the tree can be felt to move vertically Stop the saw chain which automatically retracts and apply force to the tree in the direction of the fall At full r...

Страница 33: ...nce the feed rollers are activated the delimb arms will automatically go into soft clamp mode allowing the tree to pass through the harvester head Ensure the harvester head is kept to a minimum height...

Страница 34: ...the harvesting slash being left on the path thus providing a better load bearing surface for both carrier and forwarder and a clean area for the stacks With this system trees can be felled consecutiv...

Страница 35: ...y position the stem allowing processing without damage to standing stems due to the longer lengths being handled The major differences being the direction the processed stems are stock piled allowing...

Страница 36: ...s method is dependent upon finished crop stocking levels as this determines the area available to manoeuvre a carrier between trees This method allows a reduction in paths cut from a block while still...

Страница 37: ...loosen the bark from stems 2 The tree is fed back and forth through the harvester head until the bark is removed The tree is then processed Measuring 1 Inspect butt of tree and recut if needed 2 It is...

Страница 38: ...ed stop activating the saw chain button the saw bar will automatically return 8 When felling it is possible to jam the saw bar If so stop the activation of the saw chain and slowly lift the harvester...

Страница 39: ...desired direction of fall of the tree Make the front cut with no sideways or upward pressure The cut should finish when the cutting unit is square with the direction of the fall The back cut should b...

Страница 40: ...snapping off too soon This method is used on large butt flares heavy leaners badly swept butts multi leaders and in any other situation where the operator requires more control during felling 2 1 TX10...

Страница 41: ...n the cutting unit is exposed to dirt and duff on the uphill side of trees When felling on hilly terrain ensure the harvester head is positioned correctly 5 ensuring the saw bar tip does not foul the...

Страница 42: ...amage to the rotator motor Delimbing Multi leaders When handling multi leaders delimb up to the leader and if possible open the delimb arms and feed through This will allow the arms to be closed on on...

Страница 43: ...s located on left hand side and holds approximately 10 litres 10 6 qt The chain oil reservoir supplies the main saw and the topping saw with chain oil Refer table for suitable chain oil 1 Chain oil re...

Страница 44: ...nter 2 Unless stated otherwise inject grease forcing the old grease out and fill all pins bushes and bearings with new grease After greasing move the joints without load to spread the grease 3 Use the...

Страница 45: ...wer the harvester head to the ground CAUTION Keep away from the arm capture zones or the top saw bar opening of the harvester head while the hydraulic system is active Failing to follow these safety p...

Страница 46: ...ns each with different greasing locations Grease using the indicated greasing points 2 Boom stick attachments 2 3 Rotator attachments 2 3 2 3 2 XJ1298635 UN 16JUN20 Grease point location 330 cradle li...

Страница 47: ...dicated greasing points 7 Boom stick attachments 2 8 Rotator attachments 2 7 8 8 7 XJ1294428 UN 16JUN20 Grease point location 430 cradle link Grease using the indicated greasing points 5 Boom stick at...

Страница 48: ...reasing points 11 Inner rotator unit ring gear 1 12 Rotator unit ring gear 2 11 12 12 XJ1298637 UN 16JUN20 Grease point location rotator Grease Point Location Tilt Cylinder Grease using the indicated...

Страница 49: ...ilt frame main pin greasing point 1 2 Tilt frame main pin grease fitting hose 2 1 TX1060935 UN 22JUN09 TX1060934A UN 22JUN09 Grease point location tilt frame main pin Grease Point Location Top Saw Uni...

Страница 50: ...indicated greasing points 1 Left upper delimb arm cylinder rod end 1 2 Right upper delimb arm cylinder barrel end 1 3 Right upper delimb arm 1 4 Right upper delimb arm link 1 5 Left upper delimb arm l...

Страница 51: ...wer Delimb Arm Grease using the indicated greasing points 1 Lower delimb rod end 1 2 Lower delimb pin 1 3 Lower delimb arm barrel end grease fitting 1 2 1 TX1059867 UN 22JUN09 Grease point location lo...

Страница 52: ...arm cylinder barrel end 1 4 Right feed roller arm 1 5 Left feed roller arm cylinder barrel end 1 6 Left feed roller arm cylinder rod end 1 7 Left feed roller arm 1 8 Left feed roller arm link 1 9 Rig...

Страница 53: ...ring Unit Grease using the indicated greasing points 1 Measuring wheel end cap 1 2 Measuring arm cylinder barrel end 1 3 Measuring arm cylinder rod end 1 4 Measuring arm body 1 2 1 2 1 TX1058946 UN 29...

Страница 54: ...1 1 1 Grease Point Location Feed Unit Grease using the indicated greasing points 1 Right feed roller hub grease fitting 1 2 Left feed roller hub grease fitting 1 1 TX1058983 UN 30APR09 2 TX1058982 UN...

Страница 55: ...n saw unit The main saw swing arm is plugged The plug needs to be removed and a grease fitting 3 installed to grease the swing arm Grease the bearing every 50 hours Weekly Apply one pump 1 Main saw cy...

Страница 56: ...ocation Main Saw Unit SC 100 Grease using the indicated greasing points 1 Swing arm bearing 1 2 Feed out 1 3 Excess grease area 1 TX1019812 UN 13JUN07 Grease point location Main saw unit SC 100 TX1058...

Страница 57: ...asuring wheel does not rotate one turn then the grease may need replacing or a small amount of grease may need to be removed or the bearings may need to be checked 3 If measuring wheel rotates more th...

Страница 58: ...ete the 50 hours or weekly schedule Check and inspect upper delimb arm pin and pin cap screw torque Check control valve mounting cap screw torque Clean and inspect top saw area Check electrical bracke...

Страница 59: ...d Lubricants 2 Fill saw chain lubrication reservoir on left hand side of the harvester head Clean the area around the reservoir cap of all debris and dirt and remove the cap Fill completely with saw c...

Страница 60: ...nd upper arm pin 1 and feed arm and upper arm pin collar retaining cap screws 2 if in hardwood applications See Pins 4 Check condition of feed roller See Feed Roller 5 Check feed roller nuts 4 See Fee...

Страница 61: ...ut Torque 325 N m 240 lb ft CAUTION Prevent possible injury while working in the arm capture zones or saw bar opening Keep away from the arm capture zones or the saw bar opening of the harvester head...

Страница 62: ...12 bolts to specification 10 Torque main saw 3 4 in option 1 2 in UNF bolts to specification 2 2 2 TX1084874 UN 18NOV10 Control valve bracket 2 Control valve bracket M16 bolt 3 used 11 12 Torque feed...

Страница 63: ...tem is active Failure to follow the safety precautions can lead to risk of serious injury 1 Complete monthly checks 2 Check all harvester head pressures See Settings 3 Grease fixed feed motor splines...

Страница 64: ...PECIFICATIONS Ring to Tilt Frame Cap Screw 1 2 in UNF Torque 171 N m 126 lb ft CAUTION Prevent possible injury while working in the arm capture zones or saw bar opening Keep away from the arm capture...

Страница 65: ...n 1 4 Lower the harvester head to the ground 5 Deactivate the hydraulic interlock 6 Turn off the carrier and turn the Waratah key switch control to the off position 7 Pull the top saw bar 4 out from t...

Страница 66: ...breaker may only be a symptom of an underlying fault Whatever the fault certain basic principles apply These are as follows 1 Verify the fault Ensure symptoms are identified before starting work This...

Страница 67: ...375 400 300 510 375 910 670 1150 850 1450 1075 1850 1350 1 1 4 570 420 725 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920 1 3 8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 200...

Страница 68: ...00 1350 1000 M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475 M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000 M33 900 665 1150 850 1750 1300...

Страница 69: ...steners are used only tighten them to the strength of the original Make sure fastener threads are clean and start thread engagement properly This will prevent them from failing when tightening Tighten...

Страница 70: ...essure NO See your authorized dealer for repair Chain lubrication Check Chain lubrication malfunction YES Check lubrication system NO See your authorized dealer for repair Tensioner Check Air in tensi...

Страница 71: ...Lubrication oil tank is empty YES Fill lubrication oil NO See your authorized dealer for repair Leaking Check Valve Check Check valves on lubrication oil pump leaking YES Test check valves Clean or re...

Страница 72: ...s NO See your authorized dealer for repair Piston O Ring Check Tension device piston O Rings are damaged YES Replace tension device piston O Rings NO See your authorized dealer for repair 5 Saw Bar Fe...

Страница 73: ...harvester head Disconnect base module PC and flexbox connectors when welding on the carrier 7 The attachment is manufactured from high tensile steel consequently ensure you only use low hydrogen E110...

Страница 74: ...electrical equipment can damage the electrical system and may require component replacement 2 Turn the TimberRite key switch to the off position 3 Turn off any electronics wired directly from the batt...

Страница 75: ...nector C 7 Connector D 8 Connector E 9 Connector F 8 6 4 9 7 5 TX1058993 UN 04MAY09 TimberRite head module 9 Disconnect the CAN interface supply connector 10 and power supply connector 11 on the Cross...

Страница 76: ...7G6M 0000666 19 26APR21 5 6 10 Disconnect the interface module connector 12 on the Danfoss interface module 12 Interface module connector TX1059031A UN 04MAY09 Danfoss interface module Danfoss is a tr...

Страница 77: ...eld in each direction for a good heat soak 15 Preheat the weld area according to the table below Metal Thickness Preheat Temperature 6 20 mm 0 2 0 8 in 20 150 C 68 302 F 20 50 mm 0 8 2 0 in 50 175 C 1...

Страница 78: ...lacement When welding electrical equipment must be isolated Failure to isolate electrical equipment will damage the electrical system and require component replacement Turning key switch to OFF positi...

Страница 79: ...9668 X37 X34 A10 F1 A1 X32 J3 J2 J1 X31 X30 G1 1 J1 J2 J3 A3 A2 XP1 XP19 XP3 XP20 XP5 XP21 X35 J3 J2 J1 X33 XP12 XP24 XP11 XJ11 XJ26 XP26 XJ22 XP22 XP13 XJ13 XP18 XJ18 XP14 XJ14 XP25 XJ25 XJ10 XP10 X2...

Страница 80: ...ipped XP22 Saw Limit Harness Connector if equiped XP24 Filter Harness Connector XP25 Boom to Head Harness Connector XP26 Carrier Cab to Boom Harness Connector X30 TR100 Base Controller Connector J1 X3...

Страница 81: ...PC 3 Remove the 15 A power fuse from controller battery cable 4 Connect one end of the positive cable to the positive terminal of the machine batteries A and the other end to the positive terminal of...

Страница 82: ...ite power connector 1 3 Disconnect the CAN 1 connector 3 4 Connect one end of the positive cable to the positive terminal of the machine batteries A and the other end to the positive terminal of the b...

Страница 83: ...sconnect XJ9 and XP9 XJ10 and XP10 and XJ11 and XP11 connectors 4 Connect one end of the positive cable to the positive terminal of the machine batteries A and the other end to the positive terminal o...

Страница 84: ...ile mi Area square millimetre sq mm square centimetre sq cm square metre sq ft square foot sq ft square inch sq in hectare ha acre acre Pressure pounds per sq in psi Volume cubic millimetre mm3 cubic...

Страница 85: ...m metric ton x 0 9842 long ton cu inches x 16 383 cu cm pounds x 2 2046 kg cu m x 1 308 cu yards short ton x 0 9072 metric ton cu m x 35 3145 cu feet long ton x 1 0161 metric ton cu cm x 0 06102 cu i...

Страница 86: ...aneous Specification Conversion T7M7G6M 0000574 19 02SEP20 2 2 kilowatt x 1 341 HP knot x 1 152 miles hr radian x 57 30 degree rod x 16 50 feet lb force x 4 440 Newton N m x 0 73756 lb ft 4 3 2 081921...

Страница 87: ...lid E board feet 1 0 85 3 625 2 407 500 1 176 1 4 264 2 832 600 0 276 0 234 1 0 664 138 0 415 0 353 1 506 1 208 2 1 67 7 25 4 81 1000 The cord column A and cubic metres stacked column C measure appare...

Страница 88: ...Miscellaneous Wood Measurement 4 4 2 081921 PN 88...

Страница 89: ...in saw unit 3 4 saw option 3 1 14 Maintenance fluids and lubricants Grease point location main saw unit 3 4 saw option 3 1 13 Maintenance fluids and lubricants Grease point location location top saw u...

Страница 90: ...e with electrical welding 1 5 5 Page Safety general carrier precautions Precautions processing on the landing 1 5 4 Safety general carrier precautions Driving precautions 1 2 1 Safety general harveste...

Страница 91: ...Index Index 3 081921 PN 91...

Страница 92: ...Index Index 4 081921 PN 92...

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