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Wanner Engineering Hydra-Cell D15, Установка, эксплуатация и обслуживание

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17

D15-991-2400 Rev B

D/G15 & D/G17 Fluid End Parts

1

3

5

6

7

4

3

2

32

34

33

27

39

30

31

25

8

22

21

23

3

24

26

28

37

38

36

29

36

0

Valve

Assemblies

(see Detail A)

20

DETAIL "A"

(Valve Assemblies)

Metal

Retainer

Plastic

Retainer

OUTLET VALVE

9

19

10

18

13

17

11

15

12

16

14

Metal

Retainer

Plastic

Retainer

INLET VALVE

W0085A

35

Bolt Torque Specifications

Ref. # 

Assembly Torque

1 

45 ft-lbs (61 Nm)

2 

45 ft-lbs (61 Nm)

23 

18 in-lbs (203 N-cm)

24 

45 ft-lbs (61 Nm)

34 

45 ft-lbs (61 Nm)

62

D/G17 Only 

Replaces Item 32

 

Replaces Item 36

 

Содержание Hydra-Cell D15

Страница 1: ...D17 G17 Installation Operation Maintenance D15 991 2400 Rev B 1204 Chestnut Avenue Minneapolis MN 55403 Tel 612 332 5681 Fax 612 332 6937 Toll free fax US only 800 332 6812 www hydra cell com email s...

Страница 2: ...G15 G17 3 4 inch BSPT D G15 D G17 Specifications D G15 D G17 Contents Page Specifications 2 Representative Drawings 4 Installation 5 Maintenance 10 Service Fluid End 11 Service Hydraulic End 14 Troubl...

Страница 3: ...ons Per Minute Liters Per Minute 500 psi 34 bar 1500 psi 103 bar 2000 psi 138 bar Revolutions Per Minute 2500 psi 172 bar D G15 X D G17 X 1150 rpm D G15 X D G17 X D G15 E D G17 E 0 1 2 3 4 5 6 0 1 2 3...

Страница 4: ...2X 2 18 55 4 7 50 190 5 10 00 254 0 2 29 58 2 3 00 76 2 1 30 33 02 1 70 43 2 Inlet 1 1 4 NPT 4X 656 x 1 300 16 66 X 33 02 Outlet or BSPT or BSPT or BSPT 3 4 NPT 2X 3 8 NPT Drain 5 63 142 9 6 66 169 3...

Страница 5: ...by the coupling manufacturer maximum parallel misalignment should not exceed 015 and angular misalignment should be held to 1 degree maximum Careful alignment extends life of the coupling pump shafts...

Страница 6: ...Inlet Pipe D 17 G 17 Pump Oil Fill Plug Oil Reservoir Maintain Appoximately 1 4 Full When Cold Motor Coarse Mesh Filter Fine Mesh Filter 16 6 422 Reference Only Consult Motor Manufacturer for Actual...

Страница 7: ...mp Place a cover over the supply tank to prevent foreign objects from falling into it Hose and Routing Size the suction line at least one size larger than the pump inlet and so that the velocity will...

Страница 8: ...luids Minimizing Acceleration Head and Frictional Losses To minimize the acceleration head and frictional losses Keep inlet lines less than 3 ft 1 m long Use at least 1 1 2 in 38 mm I D inlet hose Use...

Страница 9: ...adjusted so the pump starts under minimum pressure All pulleys and belts are properly aligned and belts are tensioned according to specification All pulleys belts and shaft couplings have adequate saf...

Страница 10: ...0 F 82 C CAUTION Do not turn the drive shaft while the oil reservoir is empty Check the inlet pressure or vacuum periodically with a gauge If vacuum at the pump inlet exceeds 7 in Hg 180 mm Hg check t...

Страница 11: ...old Use the 8 mm hex bit socket included in the Wanner D 15 Tool Kit to remove the 12 capscrews 2 and five capscrews 1 at the front of the manifold Remove and inspect the manifold for warping or wear...

Страница 12: ...or from cylinder sides Usually caused by fluid being frozen in pump or by overpressurization of pump Diaphragm stiff and inflexible Usually caused by pumping fluid incompatible with diaphragm materia...

Страница 13: ...Torque to 45 ft lbs 60 N m h Return to the twelve capscrews at the perimeter of the manifold and alternately tighten opposite bolts until all are secure Torque to 45 ft lbs 60 N m i Recheck all capsc...

Страница 14: ...so keep the cylinder housing orientated with pistons up for later disassembly f Remove the shaft assembly 45 sliding the shaft out of the seals 47 The parts are heavy g Remove the bearing adjustment p...

Страница 15: ...nimal clearance between the cylinder housing pilot diameter and the main pump housing bore so it is very important to alternately tighten the four capscrews until the housings are flush together The l...

Страница 16: ...se fluid temperature Pump valves held open or worn out Clear debris and flush or replace see Fluid End Service System relief valve actuating Adjust relief valve or repair clean or replace with new rel...

Страница 17: ...l A 20 DETAIL A Valve Assemblies Metal Retainer Plastic Retainer OUTLET VALVE 9 19 10 18 13 17 11 15 12 16 14 Metal Retainer Plastic Retainer INLET VALVE W0085A 35 Bolt Torque Specifications Ref Assem...

Страница 18: ...O ring outlet valve seat FKM 5 D03 035 2118 O ring outlet valve seat PTFE 5 16 D15 020 2010 Valve Seat outlet 17 4 SST HT 5 D15 020 2011 Valve Seat outlet Nitronic 50 5 D15 020 2016 Valve Seat outlet...

Страница 19: ...2 41 43 44 45 46 47 48 39 40 45 45 45 A B 54 55 56 57 58 60 25 59 61 Cross Section Assembly W0086 50 49 51 52 53 Bolt Torque Specifications Ref Assembly Torque 40 15 in lbs 20 Nm D G15 D G17 Hydraulic...

Страница 20: ...aft 1 47 H25 031 2112 Seal shaft 2 48 D15 037 2110 O ring Buna 1 49 D10 019 3110 Spring piston return 5 50 K15 042 1010 Return spring guide 5 D15 042 1010 Return spring guide non DPC 5 51 K15 046 2110...

Страница 21: ...10 68 Lockwasher split M10 G25 048 2010 G25 048 2010 8 69 Cap Screw M10 110 2000 M10 110 2000 4 Hex head 1 2 Hex head 1 2 70 Lockwasher split M10 111 2000 M10 111 2000 4 1 2 1 2 D15 D17 Pump Motor Ada...

Страница 22: ...68 Lockwasher split G25 048 2010 G25 048 2010 G25 048 2010 8 69 Cap Screw A04 043 2010 G40 101 2010 A04 046 2016 4 Socket head M12 M12 M16 70 Lockwasher split M10 111 2000 M10 111 2000 A04 044 2016 4...

Страница 23: ...ecified design options Order Digit Code Description D G15 D G17 Series Replacement Parts Kits Kit Designator Part Number Description Qty K D V K15 018 ___ Diaphragm DPC 5 D15 018 ___ Diaphragm non DPC...

Страница 24: ...statutory including but not limited to implied warranties of merchantability and fitness for a particular purpose warranties of non infringement warranties arising from course of dealing or usage of t...

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