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Rev. 1.4

 

Assembly Instructions 

– Spray Valve SMS-11 

Page 12 o

f

 28 

 

 

 

Walther Systemtechnik GmbH 

– D 76726 Germersheim 

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 
http://www.walther-2000.de 

– [email protected] 

 

7  Service, Repair and Malfunction  

7.1  General Information  

 

CAUTION 

Before  starting  any  maintenance  or  repair  work,  ensure  that  all  air-operated  tools  are 
depressurized and disconnected from the air supply. 
Before opening the spray valve, it must be disconnected from the air and fluid supply. 
Otherwise, ejected components can cause injuries. Wear safety goggles. 

The spray valve will be regularly checked for wear and tear. Wear and tear depend upon the 
processed material, switching frequency and the conditions of use.  

 

The spray valves of the 

SMS-11

 series are high-quality precision devices which will not fail if treated correctly 

and will operate almost maintenance-free. Always keep clean and observe minimum instructions to maintain 
a long life of the valve. We recommend lubricating moveable parts regularly and greasing threads, especially 
the nozzle threads, when replacing or cleaning the nozzle. Always use clean and filtered material only. The 
control  air must also be clean  and should  be slightly  oiled,  if necessary.  Maintenance  also  depends  on the 
individual operating conditions and the type of media used. 
 
Particularly  when  employing  the  spray  valve  as  color-marking  device,  the  spray  cap  should  be  taken  off 
before a longer standstill. The spray nozzle will be cleaned with a special thinner and a soft cloth. Make sure 
that there are no cloth fibers on the nozzle tip. 

7.2  Cleaning  

Wash  equipment  thoroughly  after  use  to  remove  residues  and  dirt,  especially  if  nozzle  needle,  needle 
sealing or nozzle have to be exchanged (see also 

7.4

 and 

7.5

). 

 

 

IMPORTANT 

Only use soft brushes for outside cleaning of the nozzle tips. Never use metal tools with 
sharp edges! 
During all repair and replacement tasks, take care that the working station as well as the 
device for repair will be kept in uttermost cleanliness. 
We recommend removing the devices from the machines instead of leaving them installed 
during major repair works. (Disconnect the supply lines from pressure!). 

7.3  Spare Parts 

 

IMPORTANT  
Only use original spare parts from the manufacturer! 

Wrong  or  defective  spare  parts  from  other  manufacturers  can  damage  the  device.  If  other 
than original spare parts of the manufacturer will be used, all obligations from the manufac-
turer or his sales partners, such as guarantees, service contracts  etc. will be 

forfeited

 with-

out further notice. 

Содержание S11 series

Страница 1: ...ith flat jet air cap and raster needle lock NOTE Please read the Assembly Instructions carefully before first using the incomplete device and strictly adhere to the instructions The incomplete device...

Страница 2: ...1 RASTER NEEDLE SENSOR 9 5 1 1 Setting of Sensor Raster Needle 9 6 OPERATION 10 6 1 GENERAL INFORMATION 10 6 2 OPERATION INSTRUCTIONS OPERATING CONDITIONS 10 6 3 FUNCTION ADJUSTING THE JET WIDTH 11 7...

Страница 3: ...er 2000 de info walther 2000 de 9 3 SPARE PART LIST FOR SMS 11 RASTER NEEDLE SENSOR 22 9 3 1 Spare Part List for SMS 11 Raster Needle Sensor 23 9 4 WEAR AND TEAR PARTS 23 9 5 ARTICLE NUMBERS FOR AIR C...

Страница 4: ...tra e 3 D 76726 Germersheim Description Spray Valve SMS 11 Article No S11 We also declare the conformity with other product relevant directives guidelines Mach Direct 2006 42 EU App I Clause 1 1 2 1 1...

Страница 5: ...ribe possible property damages IMPORTANT Indicates tips for usage and other particularly useful information No dangerous situation 2 Safety 2 1 General Information The construction of this device is a...

Страница 6: ...ersonnel Only trained and instructed personnel may conduct work on the equipment The responsibilities of the personnel for assembly work operation repair work or maintenance work must be clearly assig...

Страница 7: ...y of the medium to be applied the application result can be individually adjusted through the nozzle size the atomized air pressure or also the material supply pressure as well as the jet width settin...

Страница 8: ...ptional see accessories The distance to the application area depends on the desired application width An intermitting working process of the device will create natural vibrations Therefore the install...

Страница 9: ...h strength screw lock into the sensor holder over a length of 14 5mm 1 2 Screw in the regulating spindle 5 until the needle is closed and no more material is discharged from the nozzle 3 Connect the s...

Страница 10: ...ressure and material pressure should be closely correlated Each spraying valve must be equipped with its own pressure regulator for atomizing air In case several spraying valves are supplied by one an...

Страница 11: ...ng knob further to the right after the nozzle is closed 6 3 Function Adjusting the Jet Width The throttling screw see also Spare Part Drawing 9 2 Position 12 0 and Spare Part Drawing 9 3 Position 5 0...

Страница 12: ...st also be clean and should be slightly oiled if necessary Maintenance also depends on the individual operating conditions and the type of media used Particularly when employing the spray valve as col...

Страница 13: ...6 5 Pull out the nozzle needle 5 and unscrew the nozzle 3 6 Slightly grease the new nozzle needle 5 and slide into main body 4 then remove grease residues from needle tip 7 Screw new nozzle 3 into the...

Страница 14: ...edle sensor Fig 1 1 Unscrew cylinder screws 6 and remove cover plate 5 Caution the cover plate is under spring tension 2 Make sure that the pressure spring 4 does not get lost 3 Pull out the nozzle ne...

Страница 15: ...000 de Internet www walther 2000 de 7 9 Malfunctions Error Possible Cause Action Nozzle needle does not open Not enough control air supplied Check if enough control air available 3 6 bar Leakages Chec...

Страница 16: ...Image Round jet Spray image shaped too much upwards and downwards Spray image shaped too much upwards and downwards Spray image shaped too much upwards and downwards Spray image too much left sided o...

Страница 17: ...o be followed by a clean spraying 8 2 Long term Interruption The following has to be observed for a long term interruption of the device machine Remove pressure from supply lines Loosen retaining ring...

Страница 18: ...11 Page 18 of 28 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 Appendix 9 1 Dimensioned Drawing of...

Страница 19: ...ping Holder Standard The clamping holder is an easy way of fastening the spray valve e g on a shaft The clamp holder will be attached to the spray valve with two screws 9 1 2 Dimensioned Drawing of SM...

Страница 20: ...ions Spray Valve SMS 11 Page 20 of 28 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 2 Spare Part Dra...

Страница 21: ...Nozzle needle complete 6 1 97640007 1 O Ring Viton 7 0 97820076 1 Pressure spring 8 0 97320318 1 Raster screw 9 0 97511021 1 Cover plate complete 9 1 97511020 1 Cover plate 30 x 30 x 10mm 9 2 97610017...

Страница 22: ...Spray Valve SMS 11 Page 22 of 28 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 3 Spare Part List fo...

Страница 23: ...23 1 Sensor spindle complete 9 1 1 97320820 1 Raster screw diam 13 x 23 5mm stainless steel 9 1 2 97320317 1 Regulating spindle carrier st steel 7 x 7 5mm 9 1 3 97820074 1 Pressure spring 0 60 x 6 70m...

Страница 24: ...r cap Flat jet KLS 60 20x14 5mm Article No Description 97310242 Air cap Flat jet KLS 0 2 1 0mm 97310243 Air cap Flat jet KLS 1 2 1 5mm 97310244 Air cap Flat jet KLS 1 8 2 0mm 97310245 Air cap Flat jet...

Страница 25: ...7210111 Nozzle Standard 0 3mm 97210112 Nozzle Standard 0 5mm 97210113 Nozzle Standard 0 8mm 97210114 Nozzle Standard 1 0mm 97210115 Nozzle Standard 1 2mm 97210116 Nozzle Standard 1 5mm 97210117 Nozzle...

Страница 26: ...97110884 Nozzle needle Standard 0 2 0 3mm 97110885 Nozzle needle Standard 0 5mm 97110886 Nozzle needle Standard 0 8mm 97110887 Nozzle needle Standard 1 0mm 97110888 Nozzle needle Standard 1 2mm 971108...

Страница 27: ...ure Article Number Description 97xxxxxx Nozzle extension see Product Catalog ACCESSORIES 97410042 Retainer collar ring hexagonal 97410059 Retainer ring stainless steel 97910015 Clamp mounting see 9 1...

Страница 28: ...726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 9 9 1 Center Hole for Centering Sleeve 97320602 Important If a centering sleeve is retr...

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