39
38
4
Assembly / Installation
This spray gun is delivered in completely assembled condition. Before taking the
spray gun into operation perform the following preparations:
4.1
Mounting of Spray Gun
Install the gun in a suitable and stable mounting device as shown in the following
example:
4.2
Connection of Input Lines
Warning
Make sure not to confuse the control and atomizing air connections -risk of injury.
with internal control
without internal control
1 = Material inlet fitting (G 1/4“) marked with
M
2 = Control air inlet fitting (G 1/8“) marked with
ST
3 = Atomizing air inlet fitting (G 1/8“) marked with
Z
4 = Material inlet fitting for the circulation versions of the PILOT WA 800 models
The spray gun is now properly installed and connected and ready for operation.
5
Operational Handling
5.1
Safety Warnings
Please pay special attention to the following safety warnings prior to taking this
spray gun into operation!
•
Wear proper respiratory protection masks and protective overalls, whenever you
are operating this spray gun. Air-borne particles represent a health hazard.
•
Make sure to wear suitable haering protectors. The gun produces sound levels
of up to 86 dB (A) which may cause hearing defects.
•
Open fires, naked lights and smoking prohibited in the working area. Spraying of
readily flammable media such as paints and adhesive compounds is always
accompanied by the risk of fire and explosion.
1
1
2
3
4
1
2
3
4
5.2
Starting / Stopping Requirements
The following requirements must be met before taking this spray gun into operati-
on:
•
control air must be available at the gun.
•
atomizing air must be available at the gun.
•
material pressure must be available at the gun.
Caution
The material pressure shall not exceed
• 10 bar
, as, otherwise, the functional reliab-
ty of the spray gun will suffer.
Adjust the control air pressure to
• at least 4,5 bar
, in order to operate the spray gun.
The operation of the spray gun can be started/stopped by way of the 3/2-way control
valve (see the Operating Instructions of the plant systems manufacturer).
Warning
It is important to remember that the spray gun must be relieved of all pressures
whenever work is terminated. Lines left in pressurized condition could burst, with
their contents likely to injure anybody present nearby.
5.3
Spray Pattern Test
Spray pattern tests should be performed whenever:
•
the spray gun is taken into operation for the first time.
•
the spraying medium is changed.
•
the spray gun was taken apart for servicing or repairs.
The spray pattern can be tested using a work piece sample, a sheet of metal, card-
board or paper.
Warning
Keep away from the front of the spray gun - imminent risk of injury.
Warning
Make sure that nobody is present in the spraying zone when the gun is started -
imminent Risk of Injury.
1. Start the gun to produce a spray pattern sample (see
5.2. Starting/Stopping
Requirements
).
2. Inspect the sample and readjust the settings of the gun as may be required
(see
5.4 Spray Pattern Adjustments
).
Use the two M 6 bores (1) with a hole
centre distance of 36 mm.
Other mounting devices upon request.
