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Major Repair Kit KK-4987-2
Minor Repair Kit KK-5034

IMPORTANT:  Before using this equip-
ment, read all safety precautions and in-
structions.  Keep for future use.

SERVICE  BULLETIN

SB-2-252-J

Replaces SB-2-252-I

JGA-510 CONVENTIONAL SPRAY GUN

Page 6, if any problems occur.

PREVENTIVE MAINTENANCE

To clean air cap and fluid tip, brush
exterior with a stiff bristle brush. If neces-
sary to clean cap holes, use a broom straw
or toothpick. 

Never use a wire or hard

instrument.

 This may scratch or burr holes

causing a distorted spray pattern.

To clean fluid passages, remove excess
material at source, then flush with a suit-
able solvent using a device such as the
SolventSaver™ (see Accessories). Wipe
gun exterior with a solvent dampened cloth.
Never completely immerse in solvent as
this is detrimental to the lubricants and
packings.

Note

When replacing the fluid tip or fluid
needle, replace both at the same
time. Using worn parts can cause
fluid leakage. Matched sets are avail-
able for most pressure feed combi-
nations. See Chart 3. Matched sets
are particularly recommended with
thinner, less viscous materials. Also,
replace the needle packing at this
time. Lightly lubricate the threads
of the fluid tip before reassembling.
Torque to 20-25 ft. lbs. Do not over-
tighten the fluid tip.

To prevent damage to the fluid tip
(4) or fluid needle (33), be sure to
either 1) pull the trigger and hold
while tightening or loosening the
fluid tip or 2) remove fluid needle
adjusting screw (28) to relieve
spring pressure against needle
collar.

DESCRIPTION

The JGA-510  can be utilized with the wide
range of air caps and needles.  It is a general
purpose, heavy duty, high production
spray gun suitable for use with most
types of materials. The fluid tip and needle
and internal fluid passages are stainless
steel.

Conversion to HVLP -

 

The JGA-510, plus

JGA-503 models, can be converted to
HVLP if desired. Contact DeVilbiss for in-
formation.

Note

This gun includes 300 series stain-
less steel fluid passages and 300/400
series tip and needle.  Guns may
be used with chlorinated solvent
materials, but see page 2 for
additional warnings.

Important: This gun may be used with
most common coating and finishing ma-
terials. It is designed for use with mildly
corrosive and non-abrasive materials. If
used with other high corrosive or abra-
sive materials, it must be expected that
frequent and thorough cleaning will be
required and the necessity for replace-
ment of parts will be increased.

OPERATION

Note

Protective coating and rust inhibitors
have been used to keep the gun in
good condition prior to shipment.
Before using the gun, flush it with
solvent so that these materials will be
removed from fluid passages.

Strain material thru 60 or 90 mesh screen.
Adjust fluid pressure to deliver the desired
paint volume. Adjust air pressure and flow
to provide a uniform dispersion of atomized
paint throughout the pattern. Keep air
pressure as low as possible to minimize
bounce - back and overspray. Excessive
fluid flow will result in heavy center spray
patterns.  Inadequate flows may cause the
pattern to split. See 

Troubleshooting

,

SPRAY GUN LUBRICATION

Daily, apply a drop of SSL-10 spray gun
lube at trigger bearing stud (21) and the
stem of the air valve (13) where it enters
the air valve assembly (17). The shank of
the fluid needle (33) where it enters the
packing nut (19) should also be oiled.  The
fluid needle packing (18) should be lubri-
cated periodically. Make sure the baffle (6)
and retaining ring (1 or 2 ) threads are
clean and free of foreign matter. Before
assembling retaining ring to baffle, clean
the threads thoroughly, then add two
drops of SSL-10 spray gun lube to
threads. The fluid needle spring (30) and
air valve spring (12) should be coated with
a very light grease, making sure that any
excess grease will not clog the air pas-
sages. For best results, lubricate the
points indicated, daily.

A.

Trigger Points

B.

Packing

C.

Adjusting Valves

D.

Baffle Threads

E.

Air Valve Cartridge

A

C

D

B

E

FLUID INLET GASKET (7) REPLACEMENT
INSTRUCTIONS

1 .

Remove fluid inlet adapter with ap-
propriate wrench.

2 .

Clean Loctite from gun body inlet
threads and seal area.

3 .

Place gasket (7) squarely onto the fluid
inlet adapter and push it down until it
is flat against the boss.

4 .

Place a couple of drops of medium
strength blue No. 242 Loctite on
threads before installing fluid inlet
adapter.

5.

Torque fluid inlet adapter to 20-25 ft.
lbs., and tighten locknut.

 

Government NSN No. 4940-01-046-9919 = KK-4987-2.

Содержание JGA-510

Страница 1: ...ay be used with most common coating and finishing ma terials It is designed for use with mildly corrosive and non abrasive materials If used with other high corrosive or abra sive materials it must be expected that frequent and thorough cleaning will be required and the necessity for replace ment of parts will be increased OPERATION Note Protective coating and rust inhibitors have been used to kee...

Страница 2: ...h the require ments of NFPA 33 Chapter 15 Users must comply with all local and national codes of practice and insurance company require ments governing ventilation fire precautions operation maintenance and housekeeping These are OSHA Sections 1910 94 and 1910 107 and NFPA 33 Cumulative Trauma Use of hand tools may cause cumulative Pain tingling or numbness in the shoulder forearm wrist Disorders ...

Страница 3: ...AV 4915 G JGA 4056 G OPTIONAL CARBOLOY TIPS NEEDLES 086 2 2 AV 1415 D AV 617 D JGA 409 D 070 1 8 AV 1415 EE AV 617 EE JGA 409 DEEE 055 1 4 AV 1415 FF AV 617 FF JGA 409 FF AV 1 copper gasket included DO NOT use with JGA 510 gun Matched tip needle sets are recommended to assure leak free operation AC D E EE EX FF FX FW GX Tip Orifice in 110 080 070 070 070 055 042 063 034 mm 2 8 2 2 1 8 1 8 1 8 1 4 ...

Страница 4: ...Kit of 10 1 31 Bushing 1 32 JGA 4041 Bushing Spring Pad and Knob Kit 1 33 See Chart 3 Fluid Needle 1 34 Gun Body 1 35 See Chart 3 Fluid Tip and Needle Set 1 Not shown A quantity of necessary parts is included in Major Repair Kit KK 4987 2 for complete gun repair and should be kept on hand for service convenience A quantity of necessary parts is included in Minor Repair Kit KK 5034 for gun repair R...

Страница 5: ...3 11 25 26 27 6 5 1 2 4 3 Torque to 12 15 ft lbs 10 21 23 11 16 15 14 13 12 17 Air Inlet Nipple 1 4NPS M 24 Torque to 15 ft lbs 20 Detail Ref No 18 Two piece packing covered by U S Patent No 5 209 501 Tapered edge faces out towards packing nut Inner Teflon Piece Fluid Packing Nut Fluid Needle Outer U H M W Poly Piece See GTI 33 Baffle Seal Replacement Instructions on Page 4 ...

Страница 6: ... Jerky or fluttering spray Loose or damaged fluid tip seat Tighten or replace Material level too low Refill Container tipped too far Hold more upright Obstruction in fluid passage Backflush with solvent Loose or broken fluid tube or fluid inlet nipple Tighten or replace Dry or loose fluid needle packing nut Lubricate or tighten Unable to get round spray Spreader adjustment screw not seating proper...

Страница 7: ...pt to too slow proper gun technique Thin sandy coarse finish Gun too far from surface Check distance Normally approximately 8 drying before it flows out Too much air pressure Reduce air pressure and check spray pattern Improper thinner being used Follow paint manufacturer s mixing instructions Thick dimpled finish Gun too close to surface Check distance Normally approximately 8 orange peel Too muc...

Страница 8: ...ompatible with all paint materials con tains no silicone or pe troleum distillates to contaminate paint MSDS sheet available upon request 2 Qt Hose Gun Cleaner used to clean the inside of hose fluid passage ways of gun other paint equipment The VS 531 Low Pres sure Fluid Strainer pro vides a final filter for trapping foreign par ticles in the paint sup ply 2Gallongalvanizedtank used to clean the i...

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