background image

The relevant supervisory authority or the operator of the equipment are res-
ponsible for determining the explosion hazard (zone classification).

The operator must check and ensure that all technical data and the marking of the
equipment in accordance with ATEX are compliant with the necessary require-
ments.

The operator must provide corresponding safety measures for all applications in
which the breakdown of the equipment might lead to danger to persons.

If any irregularities are observed while the equipment is in operation, the equip-
ment must be put out of operation immediately and WALTHER PILOT must be
consulted.

Grounding / Equipotential Bonding
Measures must be taken to ensure that the spray gun is sufficiently grounded
(earthed) by means of a conductive air hose (maximum resistance 10

6

).

1.3

Improper Use

This spary gun shall not be used for purposes other than set forth in the above
Chapter 

Normal Use 

.

Any other form of use and/or application is prohibited.
The term improper use also includes such operations as:
• spraying of material onto persons and animals
• spraying of liquid nitrogen

2

Technical Description

The model PILOT WA 200 is an all-automatic air-controlled gun operating in com-
bination with a 3/2-way control valve in the form of hand-, foot- or solenoid-actua-
ted valves. 

Actuation of the 3/2-way valve directs control air into the cylinder inside the gun
so as to open - in sequence - the atomizing air and the material input.

Closing of the 3/2-way valve is followed by the control air escaping from the cylin-
der inside the gun, upon which the spring-loaded material control needle returns
to its initial position, where it shuts the material and atomizing air input off.

The material inlet duct of the PILOT WA 200 can be opened manually so as to
permit, for example, cleaning of a clogged material nozzle.

3

2

1

General

1.1

Identification of Model Version

Model:

Automatic Spray Gun PILOT WA 200

Type:

V 20 330

Manufacturer:

WALTHER Spritz-und Lackiersysteme GmbH
Kärntner Str. 18-30
D-42327 Wuppertal
Tel.:   00 49 202 / 787-0
Fax:   00 49 202 / 787-217      
www.walther-pilot.de

Email:[email protected]

1.2

Normal Use

The automatic spray gun PILOT WA 200 is exclusively designed for use with spraya-
ble materials, especially:
• paints and lacquers
• greases, oils and corrosion preventives
• adhesive compounds
• ceramic glazes
• pickling solutions
Aggressive media should generally not be sprayed. If your specific material is not
listed above, please contact us for further and detailed information. 

Please note that sprayable material may only be applied to workpieces and/or similar
items. The model PILOT WA 200 is not designed for manual operation and must the-
refore be installed in a suitable gun mounting device.
The temperature of the spraying material shall never exceed 80 degs. C.

The term normal use also implies that any and all safety warnings, operational hand-
ling details, etc., as stated in these Operating Instructions, are carefully read, under-
stood and duly complied with.

This equipment complies with the explosion protection requirements of Directive
94/9/EC (ATEX 100a) for the explosion group, equipment category and temperature
class indicated on the type plate. When using the equipment, the requirements speci-
fied in these Operating Instructions must be observed at all times. 

The technical data indicated on the equipment rating plates and the specifications in
the chapter "Technical Data" must be complied with at all times and must not be
exceeded. An overloading of the equipment must be ruled out.

The equipment may be used in potentially explosive atmospheres only with the autho-
risation of the relevant supervisory authority.

Содержание wa200

Страница 1: ...Info walther pilot de Das WALTHER PILOT Programm Hand Spritzpistolen Automatik Spritzpistolen Niederdruck Spritzpistolen System HVLP Zweikomponenten Spritzpistolen Materialdruckbeh lter Drucklose Beh...

Страница 2: ...PILOT WA 200...

Страница 3: ...ssist Airless Pulv risation Marquage Cuves sous pression Pompes membranes Pompes piston Transfert Extrusion Agitateurs Pompe p ristaltique Pompe piston Applicateur Doseur Pompe engrenages Dosage S che...

Страница 4: ...Inbetriebnahme ist so lange untersagt bis die Konformit t des Endproduktes mit der Richtlinie 98 37 EG festgestellt ist i V Declaration of CE Conformity We the manufacturers of the equipment hereby d...

Страница 5: ...ciones de uso deben seguirse Fabricante WALTHER Spritz und Lackiersysteme GmbH K rntner Str 18 30 D 42327 Wuppertal Tel 0202 787 0 Fax 0202 787 217 www walther pilot de Email info walther pilot de Den...

Страница 6: ...50 032 Breitstrahlkopf 0 3 0 5 mm V 20 336 50 082 Breitstrahlkopf 0 8 1 0 mm V 20 336 50 122 Brietstrahlkopf 1 2 1 5 mm 3 V 20 336 23 3 Materiald se 4 V 20 330 02 003 Vorderteil 5 V 09 002 43 000 Dic...

Страница 7: ...gabe der zust ndi gen Aufsichtsbeh rde eingesetzt werden Der zust ndigen Aufsichtsbeh rde bzw dem Betreiber obliegt die Festle gung der Explosionsgef hrdung Zoneneinteilung Es ist betreiberseitig zu p...

Страница 8: ...einzuhalten Benutzen Sie die Spritzpistole nur in gut bel fteten R umen Im Arbeitsbereich ist Feuer offenes Licht und Rauchen verboten Beim Verspritzen leichtentz ndlicher Materialien z B Lacke Kleber...

Страница 9: ...rs Rund Breitstrahleinstellung Die Rund oder Breitstrahleinstellung wird durch die Auswahl der entsprechenden Luftk pfe erreicht 6 7 5 Bedienung 5 1 Sicherheitshinweise Beachten Sie bei der Bedienung...

Страница 10: ...del Pos 19 Feder Pos 21 Ventilfeder Pos 23 6 Reinigung 6 1 Sicherheitshinweise Schalten Sie vor jeder Wartung die Steuer und Zerst uberluft sowie die Material zufuhr zur Spritzpistole drucklos Verletz...

Страница 11: ...ritzpistole nur noch klares Reinigungsmittel austritt Die gesamte Spritzanlage sollte nun bis zum n chsten Einsatz drucklos geschaltet werden 10 7 Instandsetzung Warnung Schalten Sie vor jeder Instand...

Страница 12: ...aterialien sind den Gesetzen und Vorschriften entsprechend sach und fachgerecht zu entsorgen Warnung Beachten Sie insbesondere die Hinweise des Herstellers der Spritz und Reinigungs mittel Unachtsam e...

Страница 13: ...r cap 1 2 1 5 mm 2 3 V 20 336 50 032 Wide flat jet air cap 0 3 0 5 mm V 20 336 50 082 Wide flat jet air cap 0 8 1 0 mm V 20 336 50 122 Wide flat jet air cap 1 2 1 5 mm 3 V 20 336 23 3 Material nozzle...

Страница 14: ...PILOT WA 200 can be opened manually so as to permit for example cleaning of a clogged material nozzle 3 2 1 General 1 1 Identification of Model Version Model Automatic Spray Gun PILOT WA 200 Type V 2...

Страница 15: ...king area Spraying of readily flammable media such as paints lacquers cleaning agents etc causes a potential health explosion and fire risk Measures must be taken to ensure that the spray gun is suffi...

Страница 16: ...rized condition could burst with their contents likely to injure anybody present nearby 5 3 Spray Pattern Test Spray pattern tests should be performed whenever the spray gun is taken into operation fo...

Страница 17: ...se any hard pointed or sharp edged objects when cleaning the spray gun as the precision made parts can be easily damaged and are likely to affect your spraying results 5 4 Retooling of Spray Gun Combi...

Страница 18: ...brush together with a compatible cleaning solution to clean the air cap and nozzle 3 Use a suitable cloth with a compatible cleaning solution to clean the gun body and all remaining parts 4 Apply a th...

Страница 19: ...must be in accordance with all applicable local and national regulations directives and laws Warning Pay special attention to all processing specifications and warnings issued by the manu facturer of...

Страница 20: ...000 Tuerca de la aguja 21 V 10 101 19 000 Resorte 22 V 20 330 06 004 Tornillo de piston 23 V 10 106 08 000 Resorte de v lvula 24 V 20 330 10 000 Casquillo de resorte 25 V 20 336 38 390 Barra de tracci...

Страница 21: ...emplo una tobera tapada 1 Generalidades 1 1 Identificaci n del modelo Modelo Pistola autom tica de pulverizaci n PILOT WA 200 Tipo V 20 330 Fabricante WALTHER Spritz und Lackiersysteme GmbH K rntner S...

Страница 22: ...e materiales muy inflamables pinturas adhesivos solventes etc puede ser da ina para la salud y representa un riesgo potencial de explosiones o incendios Aseg rese que la pistola de pulverizaci n indep...

Страница 23: ...nas de seguridad del fabri cante Ajuste el chorro redondo ancho El chorro redondo ancho se alcanza con la selecci n de las correspondientes cabezas neum ticas 7 5 Manejo 5 1 Consignas de seguridad Dur...

Страница 24: ...de proceder a cualquier trabajo de mantinimiento cierre la alimentaci n del material y del aire a la pistola riesgo de herida No deber existir ninguna fuente de chispa dentro del area de trabajo La ap...

Страница 25: ...a se lavan 2 Suelte la barra de tracci n cuando el detergente salga completamente claro El sistema de pulverizaci n con presi n cerrada puede ya quedar parado hasta su pr xima utilizaci n 7 Mantenimie...

Страница 26: ...dido a un metro de distancia de la pistola 83 dB A Consumo de aire a 1 bar aire de pulverizaci n 50 L min 2 bar aire de pulverizaci n 60 L min 3 bar aire de pulverizaci n 70 L min 4 bar aire de pulver...

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