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1 General

1.1 

Identification of Model Versions

Models:

 

Automatic Spray Gun

Type:

 

PILOT WA 650 (Circulating low-pressure membrane version)

Manufacturer:

  WALTHER Spritz- und Lackiersysteme GmbH

 

Kärntner Str. 18-30

 

D-42327 Wuppertal

 

Tel.:  0202 / 787-0

 Fax:  0202 / 787-2217

 

www.walther-pilot.de  •  Email:[email protected] 

1.2 

Normal Use

The automatic spray gun PILOT WA 650 is exclusively designed for use with spra-

yable material types and grades such as:

• 

paints and lacquers

• 

greases, oils and corrosion preventives

• 

adhesive compounds

• 

Separating agent

• 

ceramic glazes 

• 

pickling solutions

To spray other materials please contact WALTHER Spritz- und Lackiersysteme 

GmbH, Wuppertal.

Please note that sprayable material may only be applied to work pieces and/or simi-

lar items. The temperature of the sprayed material must generally not exceed 80°C. 

The PILOT WA 650 model is no hand-guided spray gun and needs to be fastened 

therefore with a suitable holder.

The term normal use also implies that any and all safety warnings, operational hand-

ling details, etc., as stated in these operating instructions, must be carefully read, 

understood and duly complied with.

This equipment complies with the explosion protection requirements of Directive 

2014/34/EU (ATEX) for the explosion group, equipment category and temperature 

class indicated on the type plate.

When using the equipment, the requirements specified in these Operating Instructions 

must be observed at all times.

 

The technical data indicated on the equipment rating 

plates and the specifications in the chapter „Technical Data“ must be complied with 

at all times and must not be exceeded. An overloading of the equipment must be 

ruled out.

The equipment may be used in potentially explosive atmospheres only with the 

authorisation of the relevant supervisory authority.

The relevant supervisory authority or the operator of the equipment are 

responsible for determining the explosion hazard (zone classification). 

The operator must check and ensure that all technical data and the marking of the 

equipment in accordance with ATEX are compliant with the necessary requirements.

The operator must provide corresponding safety measures for all applications in 

which the breakdown of the equipment might lead to danger to persons.

If any irregularities are observed while the equipment is in operation, the equipment 

must be put out of operation immediately and WALTHER Spritz- und Lackiersysteme 

GmbH must be consulted.

Grounding / Equipotential Bonding

You must ensure that the spray gun is properly earthed (grounded) either separately 

or in connection with the equipment with which it is being used (maximum resistance 

10

6

 

).

1.3 

Improper Use

This spray gun shall not be used for purposes other than set forth in the above 

Chapter

 Normal Use

.  Any other form of use and/or application is prohibited.

Improper use is for example:

• 

spraying of material onto persons and animals

• 

spraying of liquid nitrogen, etc.

Technical Description

The PILOT WA 650 model works fully automatically via compressed air control and 

is selected by a 3/2-way control valve provided by the customer. 

The otherwise customary needle pack is replaced by a membrane with this model.

When the 3/2-way control valve is triggered, the compressed air required by the 

control enters into the cylinder chamber of the spray gun and opens the atomizer air 

channel and finally the material supply.

If the control air through the 3/2-way valve is interrupted again, the compressed air 

remaining in the piston compartment will first escape. The spring pressure of the 

piston spring subsequently pushes the material needle back to its original position, 

closes the material supply and finally the atomizer air. 

The material flow rate and the shape of the spray jet (wide / round) is adjusted with 

regulating screws on the gun.

The PILOT WA 650 model (low-pressure version) with dual connector for material 

supply can be integrated into a circulating system. This allows for the simultaneous 

supply of several spray guns through the circular ring line with spraying material.

Safety Warnings

3.1 

Safety Warning Symbols

Warning

This pictograph and the accompanying warning note „

Warning

“ indicate possible 

risks and dangers for yourself.   Possible consequences: Injuries of any kind.

Caution

This pictograph and the accompanying warning note „

Caution

“ indicate possible 

damage to equipment.

Possible consequences: Damage to equipment, workpieces, etc.

Содержание WA 650

Страница 1: ...Betriebsanleitung Operating Instructions PILOT WA 650 Automatische Spritzpistole Automatic Spray Guns...

Страница 2: ...3 2 PILOT WA 650 Stand Juni 2017 28 30 6 5 4 3 2 1 7 12 11 9 10 8 23 22 21 20 17 15 29 25 24 14 13 26 27 28 37 31 36 33 32 39 39 38 34 35 38 11 9 8 7 6 10 14 13 12 40 Seite 4 17 Page 18 31...

Страница 3: ...Hinweise Das Produkt ist zum Einbau in ein anderes Ger t bestimmt Die Inbetriebnahme ist so lange untersagt bis die Konformit t des Endproduktes mit der Richtlinie 2006 42 EG festgestellt ist Wuppert...

Страница 4: ...03 21 Nadelfeder 1 V 21 100 22 003 22 Mitnehmer kompl 1 V 21 100 10 500 23 Sechskantmutter 1 V 20 900 15 003 24 Kolbenfeder 1 V 21 100 14 003 25 Gewindebuchse komplett 1 V 20 410 27 000 26 Nadelfeder...

Страница 5: ...einer Personengef hrdung f hren k nnte sind betreiberseitig entsprechende Sicherheitsma nahmen vorzuse hen Falls im Betrieb Auff lligkeiten erkannt werden muss das Ger t sofort stillgesetzt werden un...

Страница 6: ...chen verboten Beim Verspritzen leichtentz ndlicher Materialien z B Lacke Kleber Reinigungsmittel usw besteht erh hte Gesundheits Explosions und Brandgefahr Schalten Sie vor jeder Wartung und Instandse...

Страница 7: ...n Sie das Spritzbild beeinflussen k nnen Spritzbildprobe Abweichung erforderliche Einstellung Spritzbild ist in der Mitte zu dick breitere Spritzstrahlform einstel len Spritzbild ist an den Enden zu d...

Страница 8: ...mmengesetzt 6 2 Materiald se wechseln 1 Entfernen Sie zun chst den Luftkopf 2 Entfernen Sie danach die Materiald se Pos 2 SW 7 vom Pistolenvorderk r per 6 3 Materialnadel und Membrane wechseln 1 L sen...

Страница 9: ...verschmutzt Materialnadel oder d se besch digt siehe 6 2 6 3 Materialnadel oder d se ausbauen und reinigen siehe 6 2 6 3 Materialnadel oder d se austauschen Pistole ffnet nicht Steuerluft zu niedrig...

Страница 10: ...g is prohibited until such time as the end product has been proved to conform to the provision of the Directives 2006 42 EC Wuppertal the 14th of March 2017 Name Torsten Br ker Position Manager Design...

Страница 11: ...21 100 23 003 21 Needle spring 1 V 21 100 22 003 22 Driving tenon compl 1 V 21 100 10 500 23 Hexagonal Nut 1 V 20 900 15 003 24 Piston Spring 1 V 21 100 14 003 25 Threaded Ring compl 1 V 20 410 27 00...

Страница 12: ...s The operator must provide corresponding safety measures for all applications in which the breakdown of the equipment might lead to danger to persons If any irregularities are observed while the equi...

Страница 13: ...e prohibited in the working area Spraying of readily flammable media such as paints lacquers cleaning agents etc causes a potential health explosion and fire risk Prior to any servicing and repair wor...

Страница 14: ...t a spray pattern Spray pattern test Deviation Required adjustment Spray pattern is split in the centre setting a wider spray pattern Spray pattern is too thick at the ends Setting a more rounded spra...

Страница 15: ...aterial needle and membrane 1 Loosen the screws item 35 and remove the adapter assembly item 28 from the spray gun 2 Unscrew the regulating cap item 27 and remove the needle spring item 26 3 Unscrew t...

Страница 16: ...ails to open Control air pressure too low Increaese control air pressure to at least 4 5 bar Material leaks from leakage boring Membrane leaking Clamping bush Item 12 is loose see 6 3 Replacing the me...

Страница 17: ...Hand Held Spray Guns Automatic Spray Guns Low Pressure Spray Guns System HVLP Material Pressure Tanks Nonpressurized Tanks Agitator Systems Airless Equipment and Transfer Pumps Material Circulation Sy...

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