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765-1202/0100-0000

Connection

Product manual | Version: 1.0.0

45

16DIO FLD EC DC 24V 2.0A

9

Connection

9.1 General Information on Installation

When laying cables, the local conditions and the applicable regulations are crucial for im-
plementation.

Be sure to maintain the minimum clearances between the cabling and possible sources
of interference (including machines, welding equipment and power lines) to prevent loss
and corruption of data. For planning and installation of a system, observe the regulations
and standards.

Mechanical Stress

Protect the cables against mechanical stress. Observe the following information:
• Select the correct type of cable for the application Ensure a sufficient wire cross-sec-

tion

• Take the minimum bending radius into account
• Ensure that cables cannot get in the shearing zone of movable machine parts
• Do not lay the cables across transport paths and the paths of machine movements
• Use cable ducts or cable bridges

Interference

Follow the following instructions to reduce interference:
• Lay network cables (e.g., fieldbus cables) in their own cable ducts
• Do not lay network cables parallel to power supply cables through which high power

flows

• When installing shielded pluggable connectors (screws, cap nuts), ensure the best

possible contact between the shielding and ground. Before initial commissioning,
check the grounding or shielding connection of the cables for low-resistance conductiv-
ity.

Grounding Concept

There are basically two grounding options, which can also be used simultaneously:
• Via cable
• Via the housing

The I/O System Field operates in the extra-low voltage range (SELV/PELV). In these de-
vices, interference is discharged via functional ground (FE). Functional ground (FE) is
merely for discharging interference. It does not provide touch-proof protection for per-
sons. Functional grounding is essential for fault-free operation of the device.

If you wish to perform additional grounding via the metal housing:
• Use conductive mounting screws on the mounting holes and ensure there is a good

contact there

• Ensure that the mounting surface is level

9.2 Connect Power Supply

Two voltages are distinguished for the I/O System Field:

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Содержание 765-1202/0100-0000

Страница 1: ...Product manual Version 1 0 0 WAGO I O System Field 16 Channel Digital Input Output EtherCAT 24 V DC 2 0 A 8 M12 Connection 765 1202 0100 0000...

Страница 2: ...e has been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always appreci ate any information or suggestions for improving the docu...

Страница 3: ...Connections 15 4 2 1 Power supply 15 4 2 2 Communication Interfaces 16 4 2 2 1 Digital inputs outputs 16 4 2 3 Network Connections 17 4 2 3 1 ETHERNET Interfaces 17 4 3 Circuit Diagram 17 4 4 Technic...

Страница 4: ...gs Options 39 6 3 1 Module Parameters 39 7 Transport and Storage 41 8 Installation and Removal 42 8 1 Installation 42 8 1 1 Tools Required for Installation 42 8 1 2 Before Installation 42 8 1 3 Instal...

Страница 5: ...he Factory Settings 65 10 3 1 4 6 Configure Bluetooth 65 10 3 1 4 7 Logging Users on and off and Managing Them 68 10 3 1 4 8 Forcing Digital Inputs and Outputs 71 10 3 2 WAGO I O Field app 72 10 3 2 1...

Страница 6: ...ual Version 1 0 0 16DIO FLD EC DC 24V 2 0A 12 2 Updating Firmware 90 13 Decommissioning 91 13 1 Entsorgung und Recycling 91 14 Appendix 92 14 1 Installation Regulations Specified by Approvals 92 14 2...

Страница 7: ...data and approvals certificates for a product Instruction leaflet Is included with each product Contains initial information on safe handling of the product All documentation is available at www wago...

Страница 8: ...pecial instructions Modifications to the hardware or software have been made by the user or third parties that are not described in this documentation and that has contributed to the fault Individual...

Страница 9: ...esult This symbol identifies the result of an action Lists Lists first level Lists second level Figures Figures in this documentation are for better understanding and may differ from the actual produc...

Страница 10: ...s regarding patent utility model or design registration Third party trademarks are referred to in the product documentation The and TM symbols are omitted hereinafter The trademarks are listed in the...

Страница 11: ...into operation by qualified electrical special ists per EN 50110 1 2 and IEC 60364 Comply with the laws standards guidelines local regulations and accepted technol ogy standards and practices applicab...

Страница 12: ...ves and attach protective covers and or touch proof protection 2 5 Indirect Safety Only use a dry or cloth or a clothed dampened with water to clean the product Do not use cleaning agents e g abrasive...

Страница 13: ...ams Bluetooth interface for diagnostics and configuration using the WAGO I O Field app and a mobile device WAGO I O Field Webserver integrated Webserver accessible via Ethernet over EtherCAT EoE with...

Страница 14: ...14 Product manual Version 1 0 0 16DIO FLD EC DC 24V 2 0A 4 Properties 4 1 View Figure 1 View Table 3 Legend for View Figure Function Position Custom Name Description ETHERNET 2 X21 ETHERNET interface...

Страница 15: ...tputs ports X01 X04 2 channel M12 A coded 12 1 3 5 7 Port LEDs for ports X01 X04 channel B pin 2 14 0 2 4 6 Port LEDs for ports X01 X04 channel A pin 4 Digital inputs outputs 2L powered 10 X05 X08 Dig...

Страница 16: ...8 Power Supply Examples 38 There you will find information on the maximum permitted current consumption 4 2 2 Communication Interfaces 4 2 2 1 Digital inputs outputs Table 5 Digital input output 2 ch...

Страница 17: ...data 3 TX Negative send data 4 RX Negative receive data Housing Shield Shield connection housing is connected to functional ground 4 3 Circuit Diagram Figure 2 Circuit Diagram for Each Port 4 4 Techn...

Страница 18: ...or 2L Powered Table 11 Digital Input Output 1L or 2L Powered Property Value Digital Input Characteristic Type 3 IEC 61131 2 Parameters Digital software input filter without 3 ms 20 ms The input signal...

Страница 19: ...n Overcurrent overload overtemperature and overvolt age Voltage drop through high side path Less than 200 mV Maximum capacitive load 1000 F parallel to 24 0 1 Hz 470 F parallel to 12 0 1 Hz 220 F para...

Страница 20: ...d SELV power supplies with supply via the same network phase If PELV Protective Extra Low Voltage power supplies are used PELV Protective Ex tra Low Voltage power supplies with a secondary power suppl...

Страница 21: ...ofile Micro Embedded Device Protocol OPC UA TCP User access Anonymous read access only Username password read and write access Number of sessions 2 Number of subscriptions per session 2 Number of moni...

Страница 22: ...0 25 30 35 40 45 50 55 60 65 70 I A 0 5 m s 0 m s Figure 3 Derating 0765 1202 0100 0000 4 6 Regulations and Standards The following regulations and standards were used in the development of the module...

Страница 23: ...t manual Version 1 0 0 23 16DIO FLD EC DC 24V 2 0A FCC FCC ID 2AKUE WIDELINE ISED Certificate number 22322 WIDELINE Note More information on approvals You can find detailed information on the approval...

Страница 24: ...t setting pin based or port based See the following tables 0x1800 07 1 bit Status bit True input data invalid False input data valid 0x1800 09 1 bit Toggle bit The slave toggles this bit every time th...

Страница 25: ...f the Digital Outputs Index Subindex Size Name Description 0x3000 01 2 bytes Process data pin 2 pin 4 The port and pin assignment of process data depends on the process data layout setting pin based o...

Страница 26: ...nctions Such forcing func tions should not be confused with the ones described in this section and will not be con sidered within the context of this section A distinction is made between two types of...

Страница 27: ...y them In the module the measured values are compared to limiting values An alarm or event is generated if a value falls above or below a limiting value e g a temperature limiting value The module can...

Страница 28: ...ster The EtherCAT master configures the 765 Series module The EtherCAT master sets the parameter selected by the user on the basis of the parameters in the XML file WAGO_series765 xml These parameters...

Страница 29: ...user interface that can be used to address these functions Table 29 Function Overview for WAGO I O Field Webserver for Digital Input Output Modules Menu Tab Description Section Dashboard Displaying p...

Страница 30: ...rent mea sured values of a port can be displayed temperature voltage current and states and configured including operating mode and filters Products can be reset to the factory settings and firmware r...

Страница 31: ...PC UA server UDP for the WAGO IO Link Configurator Bluetooth for the WAGO I O Field app 5 6 1 EtherCAT The module exchanges the process data with the controller via EtherCAT The process data communica...

Страница 32: ...Do not connect control components and control networks to an open network such as the Internet or an office network WAGO recommends protecting control components and control networks against unauthor...

Страница 33: ...e module has integrated protective functions see 8 Overload protection 27 to prevent damage in overload situations such as overcurrent or short circuit However it is important not to rely on these pro...

Страница 34: ...to the total current in a supply cable If this upper limit is ex ceeded there is a risk of destruction of or damage to the module To avoid this protect each supply line with a fuse or circuit breaker...

Страница 35: ...pins of the ports The following upper limits apply to the currents on the pins of the individual ports Table 31 Upper Limits for Current on the Individual Pins of the Connections Pin Normal Operation...

Страница 36: ...und This cur rent is the sum of the currents at pins 1 2 and 4 of digital input output X0i IX0i_2L IX0i_pin3_2L IX0i_pin1_2L IX0i_pin2_2L IX0i_pin4_2L Imodule_2L Module current Imodule_2L IX05_pin3_2L...

Страница 37: ...tection Always protect the power supply lines from the power supply unit to the first module with a device circuit breaker or fuse For this purpose use a 24 VDC max 16 A fuse or cir cuit breaker with...

Страница 38: ...IO Link Only applies to modules with integrated IO Link master ports In what follows we present one example for the product for each option Individual power supply Power supply group via PWR OUT conne...

Страница 39: ...ot be used 0x2001 0 0 PD layout configura tion 0 port based 0 Order of the process data of the digital in puts and digital outputs Bit 0 port X01 pin 4 bit 1 port X01 pin 2 bit 2 port X02 pin 4 bit 3...

Страница 40: ...y open 0 Pin 4 is a digital input The input signal is not inverted 1 Digital input NC Normally closed Pin 4 is a digital input The input signal is inverted 2 Output Pin 4 is a digital output 3 Static...

Страница 41: ...rotection during transport and storage Store the product in suitable packaging preferably the original packaging Only transport the product in suitable containers packaging Make sure the product conta...

Страница 42: ...st weather exposure no di rect sunlight no salt water or spray Note that the module should not be installed in the immediate vicinity of objects or de vices that can get hot For a high level of module...

Страница 43: ...each other and to give them a large surface to dissipate heat to the surrounding air 8 1 6 Installation You can install the product directly on your equipment with screws Mount the product on a flat...

Страница 44: ...allow it to cool before touching it or use gloves Prepare for removal as follows 1 If the product is contaminated clean it before removal It is especially important to clean contaminated screw clamp...

Страница 45: ...instructions to reduce interference Lay network cables e g fieldbus cables in their own cable ducts Do not lay network cables parallel to power supply cables through which high power flows When instal...

Страница 46: ...ially advantageous Install the power supply for the module electronics independently of the power supply for the actuators Provide independent fuse protection for the power supplies This allows the ne...

Страница 47: ...Damage to electronics For passthrough of the supply voltage the following should be noted The maximum total current permitted on 1L is 16 A The maximum total current permitted on 2L is 16 A The tempe...

Страница 48: ...lated approximately with the following formula RL l K A where RL Cable resistance I Cable length K Specific cable resistance of the conductor material usually copper according to manufacturer s specif...

Страница 49: ...ich you have mounted the module 2 Connect the port of the EtherCAT master to X21 IN of the EtherCAT slave using an ETHERNET cable 3 Tighten the pluggable connector using the knurled head screw Connect...

Страница 50: ...nect Sensors Actuators The sensor actuator cable provides power to the connected sensors actuators and trans fers the sensor and actuator signals Note the current load capacity of the supply contacts...

Страница 51: ...A 3 1 2 4 3 1 2 4 1L 1L DIO B DIO A FE Ethernet Ethernet 2L 1L PWR IN 4 1 3 2 2L 1L PWR OUT 4 1 3 2 2L 1L FE FE 2L 2L 2L 2L 1L 1L 1L 1L Figure 8 Schematic Circuit Diagram of the Power Supply The foll...

Страница 52: ...iguration pin 4 as a digital output and pin 2 disabled Connection of two digital outputs on channels A and B Required port configuration pin 4 and pin 2 as digital outputs Connection of a digital inpu...

Страница 53: ...g the IP address for the Module for the EtherCAT Master You can set the IP address for the module in the configuration software of the EtherCAT master e g TwinCAT To do so create a configuration proje...

Страница 54: ...meters for the module in the configuration software of the EtherCAT master The existing parameters contain the basic settings for the module which you can adapt to your application Set the module and...

Страница 55: ...gure 10 Dashboard Menu Item Main Page When the user interface of the WAGO I O Field Webserver opens the main page of the Dashboard appears first It shows the following product information Table 38 Dat...

Страница 56: ...license terms 10 3 1 3 Opening the Product Information via WAGO Webserver I O Field 10 3 1 3 1 Display Port Information For each of the digital inputs outputs of the module port X01 port X02 etc indiv...

Страница 57: ...mation tab shows the following current measured values for each of pin 1 pin 2 and pin 4 of the selected port Temperature of the pin measured in C Voltage on the pin measured in volts Current flowing...

Страница 58: ...nt port information of the digital input output is displayed Possible values are Digital Input The port is in digital input mode Digital Output The port is in digital output mode 10 3 1 3 5 Display Pr...

Страница 59: ...WAGO I O Field Webserver You can make the following settings on the module with WAGO Webserver I O Field 8 Configuring Ports 60 8 Configuring IP Parameters 61 8 Storing Maintenance Information 62 8 U...

Страница 60: ...o not have these the Con figuration tab is grayed out and the displayed values cannot be edited If the controller and module are exchanging process data configuration is not possible In this case a me...

Страница 61: ...ut The signals to the port are inverted All elements of the port configuration are ignored except for the input and output data length Digital Output The port is used as a digital output All elements...

Страница 62: ...is grayed out and cannot be edited The maintenance information includes Table 42 Maintenance Information Name Data Format and Length Description Corresponding I M Field Name Printable ASCII string ma...

Страница 63: ...data has really changed I M0 REV_COUNTER Date time of the last ser vice Last Service Date ASCII time indication max 32 characters Date time of the last ser vice e g firmware up date Date of the next s...

Страница 64: ...tion of the WAGO website http www wago com Proceed as follows to update the firmware 1 In the left hand column of the WAGO I O Field Webserver click the Settings menu item The Device configuration tab...

Страница 65: ...s Option Reset Settings Reset Device Informa tion Module settings e g maintenance information system time settings Reset Network Adapter Settings Network adapter settings communication settings IP add...

Страница 66: ...m Bluetooth Tab Displaying Information on the Product s Bluetooth Interface Module The Information section of the Bluetooth tab shows the following information on the product s Bluetooth interface mod...

Страница 67: ...tooth radio transmitter that can impair the function of medical electronic equipment such as hearing aids and pacemakers Disable the Blue tooth interface in these cases Note Only use the product with...

Страница 68: ...erface wireless transmitter off slide the Bluetooth radio switch to the left Switching LED Forcing on off Proceed as follows to switch LED forcing externally controlled LED mode on Slide the LED forci...

Страница 69: ...hown in the upper left hand corner The Sign out menu item changes back to Sign in Guest User Access By default the Webserver recognizes the user guest without a password this was set up for initial ac...

Страница 70: ...be created in the second row Proceed as follows 1 In the Username field enter the username to use for the user Users that are al ready in use are not allowed here 2 In the Password field enter the pa...

Страница 71: ...erver you must be logged in there with operator or administrator rights To perform forcing pro ceed as follows 1 From the Webserver main menu left select the DIO Forcing menu item 2 Check the Forcing...

Страница 72: ...the output process data This determines whether or not the pin 2 checkboxes are editable and Pin 2 or No pin 2 is used as the column title in the screen form Concurrent Access As long as one user is a...

Страница 73: ...rver The following figure shows an excerpt from the device s information model Figure 24 OPC UA Device Information Model 10 3 3 1 Parameterizing the Product via OPC UA 10 3 3 1 1 Identifying Devices T...

Страница 74: ...diagnosis OverTemperature Variable Read 70 C Upper limiting value for the temperature of a port unit 0 1 C OverVoltageL Variable Read 30 V Upper limiting value for the voltage in supply ca ble 1 pins...

Страница 75: ...herCAT controller The OPC UA client can only read process output data The following table lists port specific process data Table 49 Port Specific Process Data Node Name Node Class Access Description P...

Страница 76: ...VoltagePin1 Volt agePin2 Volt agePin4 Variable Read Measured voltage on pin 1 pin 2 or pin 4 unit mA 10 3 3 1 5 Read Diagnostic Information The OPC UA server provides nodes with diagnostic information...

Страница 77: ...axCurrentPin4 Variable Read Maximum current on pin 1 pin 2 or pin 4 since the value was reset unit mA MinCurrentPin1 MinCurrentPin2 MinCurrentPin4 Variable Read Minimum current on pin 1 pin 2 or pin 4...

Страница 78: ...bove 30 V Off Off No 2L supply voltage System Status The SYS LED indicates the status of the system product Table 55 System Status LED Color State Description SYS system status Duo LED yellow green Gr...

Страница 79: ...er or object settings Red Single flash Local error The slave device application has changed the EtherCAT state on its own Possible cause 1 A host watchdog timeout has occurred Possible cause 2 Synchro...

Страница 80: ...on status Table 62 LED States LED Color State Description BT Duo LED blue red Blue On Bluetooth connection established Off Off Bluetooth inactive Port Status LEDs 0 port X01 2 port X02 4 port X03 14 p...

Страница 81: ...Subindex 0 Highest supported subindex 81 2 Subindex 1 Maximum Messages 81 2 Subindex 2 Newest Message 81 2 Subindex 3 Newest Acknowledged Message 82 2 Subindex 4 New Messages Available 83 2 Subindex...

Страница 82: ...the subindex that was just written to are acknowledged The EtherCAT slave does not check whether these di agnostic messages have been read before If the number of a subindex that does not contain a di...

Страница 83: ...if the device cannot send emergency messages 1 New diagnostic messages are sent as emergency messages Bit 1 Disable info messages 0 Info messages are stored in the diagnostic message queue 1 Info mess...

Страница 84: ...n be used according to the manufacturer specifications Bits 0 15 0xE800 Bits 16 31 emergency error code Bits 0 15 0xE801 0xEDFF Reserved Bits 0 15 0xEE00 0xEFFF Bits 16 31 profile specific Bits 0 15 0...

Страница 85: ...ormatting are de scribed in document ETG 2000 Parame ter 3 UINT8 Event Qualifier Table 67 Event Qualifier Bit Name Description Bits 6 7 Mode 0 reserved 1 single event 2 event disappears 3 event appear...

Страница 86: ...ror 8220 PDO length exceeded 90xx External Error F0xx Additional Functions FFxx Device specific The following device specific emergency error codes are used by the device diagnostic type warning Table...

Страница 87: ...FF0B Short circuit on pin 1 Short circuit detected on pin 1 Eliminate short circuit 11 2 1 10 Events Triggered by the IO Link Master Events on the IO Link master or its ports are reported by the IO Li...

Страница 88: ...t SOURCE 0 Device remote The IO Link master sends this event to the EtherCAT slave which can report it to the EtherCAT master as an emergency The IODD of the IO Link device contains manufac turer spec...

Страница 89: ...set device 0x8C01 Simulation active Check operating mode 0x8C10 Value range of a process variable ex ceeded Process data insecure 0x8C20 Measurement overrange Check application 0x8C30 Process variable...

Страница 90: ...O I O Field Webserver 8 Resetsetting the Module to the Factory Settings 65 12 2 Updating Firmware The device s firmware can be updated Use the WAGO I O Field Webserver for this pur pose You need the f...

Страница 91: ...disposal benefits health protects the environ ment from harmful substances in electrical and electronic equipment and enables sus tainable and efficient use of resources Observe national and local reg...

Страница 92: ...These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio f...

Страница 93: ...he IP67 housing serves the acquisition and output of data via sensors and actuators for the industrial control technology The integrated Blue tooth interface of the product allows the parameterization...

Страница 94: ...idTM is a trademark of Google LLC Apple the Apple logo iPhone iPad and iPod touch are registered trademarks of Apple Inc registered in the USA and other countries App Store is a service mark of Apple...

Страница 95: ...is a registered trademark of the OPC Foundation PROFIBUS is a registered trademark of the PROFIBUS Nutzerorganisation e V PNO PROFINET is a registered trademark of the PROFIBUS Nutzerorganisation e V...

Страница 96: ...20 Object 0x1A00 Assignment of the Digital Inputs 24 Table 21 Process Data of the Digital Inputs Port Based Assignment 24 Table 22 Process Data of the Digital Inputs Pin Based Assignment 24 Table 23 O...

Страница 97: ...75 Table 49 Port Specific Process Data 75 Table 50 Device Specific Calculated Measured Values 75 Table 51 Port Specific Measured Values 76 Table 52 Port Specific Diagnostics 76 Table 53 Port Specific...

Страница 98: ...765 1202 0100 0000 List of Tables 98 Product manual Version 1 0 0 16DIO FLD EC DC 24V 2 0A Table 74 Bluetooth Transmitter 93 Table 75 Temperature range 94 Table 76 Voltage range 94...

Страница 99: ...re 10 Dashboard Menu Item Main Page 55 Figure 11 Information Tab Port XX Menu Item 57 Figure 12 Port XX Menu Item Status Tab 58 Figure 13 Port XX Menu Item Process Data Tab 59 Figure 14 Port XX Menu I...

Страница 100: ...s catalogs videos and other WAGO media are subject to copyright Distribution or modification of the contents of these pages and videos is prohibited Furthermore the content may neither be copied nor m...

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