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Spraypack 22-18S AC

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OPERATING MANUAL

EDITION 04/2006

PART NO.  DOC105861

About these instructions 

5

1.1 Languages 

5

1.2 

Warnings, notes and symbols in these instructions 

5

General safety instructions 

6

2.1 

Safety instructions for the operator 

6

2.1.1 Electrical 

equipment 

6

2.1.2 Personnel 

qualifi cations 

6

2.1.3 

A safe work environment 

6

2.2 

Safety instructions for staff 

6

2.2.1 

Safe handling of WAGNER spray units 

7

2.2.2 

Earth the unit 

7

2.2.3 Paint 

hoses 

7

2.2.4 Cleaning 

8

2.2.5 

Handling hazardous liquids, varnishes and paints 

8

2.2.6 

Touching hot surfaces 

8

2.3 Correct 

use 

8

2.4 

Use in an explosion hazard area 

9

2.4.1 Correct 

use 

9

2.4.2 Explosion 

protection 

identifi cation 

9

2.4.3 

Maximum surface temperature 

9

2.4.4 Safety 

instructions 

9

Product liability and warranty 

10

3.1 

Important notes on product liability 

10

3.2 Warranty 

10

3.3 CE-conformity 

11

3.4 

German regulations and guidelines 

11

4 Description 

12

4.1 

Fields of application, using in accordance with the instructions 

12

4.1.1 Processable 

materials 

12

4.2 delivery 

scope 

12

4.2.1 HV-variants 

12

4.2.2 LV-variants 

13

4.2.3 

Hot spraying HV-variants 

13

4.2.4 

LV-variants 16 MPa; 160 bar; 2320 psi 

13

4.2.5 Basic 

equipments 

14

4.3 Data 

14

4.3.1 

Materials of the parts transporting paint 

14

4.3.2 

Technical data  

15

4.4 Functional 

description 

16

4.4.1 

Design of spray gun 

16

4.4.2 

Functions of the gun 

16

4.5 Spraying 

process 

17

4.5.1 Spraying 

fl at jet process AirCoat 

17

4.5.2 

Spraying round jet process AirCoat 

18

Start-up and operation 

19

5.1 

Placing in position and connecting 

19

5.1.1 

Typical AirCoat spraying system 

19

4.6 

AIRCOAT SPRAY GUN GM 3000AC

The supplied operating instructions with Order Number 364831 form part of these instruc-
tions. These instructions contain information and descriptions for the following topics.  

Содержание Spraypack 22-18S AC

Страница 1: ...II 2G IIB T3 Atex 95 GM 3000AC 22 18S Spraypack 22 18S AC on carriage with upper hopper Edition 04 2006 Translation of the original Operating manual...

Страница 2: ......

Страница 3: ...t 6 2 2 3 Paint hoses 6 2 2 4 Cleaning 7 2 2 5 Handling hazardous liquids varnishes and paints 7 2 2 6 Touching hot surfaces 7 2 3 Correct use 7 2 4 Use in an explosion hazard area 8 2 4 1 Correct use...

Страница 4: ...ial damage Warning possible danger Non observance can result in death serious injury and serious material damage Caution a possibly hazardous situation Non obser vance can result in minor injury Note...

Страница 5: ...ACTIVE PARTS NFORM STAFF ABOUT PLANNED WORK OBSERVE ELECTRICAL SAFETY REGULATIONS NSURE THAT THE UNIT IS OPERATED AND REPAIRED ONLY BY TRAINED PERSONS NSURE THAT THE mOOR OF THE WORKING AREA IS ANTI...

Страница 6: ...a doctor immediately Avoid danger of injury through recoil forces Ensure that you have a rm footing when operating the spray gun Only hold the spray gun brie y in any one position Electrostatic charge...

Страница 7: ...OF THE PAINTS SOLVENTS AND CLEANING AGENTS BEING USED 4AKE THE SPECIlED PROTECTIVE MEASURES IN PARTICULAR WEAR SAFETY GOGGLES PROTECTIVE CLOTHING AND GLOVES AS WELL AS HAND PROTECTION CREAM IF NECESS...

Страница 8: ...FACE TEMPERATURE 3AFE HANDLING OF 7 2 SPRAY UNITS 4HE MAXIMUM SURFACE TEMPERATURE OF THE PISTON PUMP CAN BE REACHED IF IT RUNS DRY NSURE THAT THE PISTON PUMP IS lLLED WITH SUFlCIENT WORKING OR CLEANIN...

Страница 9: ...N THE SURFACES THE UNIT MAY FORM ELECTROSTATIC CHARGES LAMES OR SPARKS CAN FORM IF THERE IS A DISCHARGE 2EMOVE DEPOSITS FROM THE SURFACES TO MAINTAIN CONDUCTIVITY 5SE ONLY A DAMP CLOTH TO CLEAN THE UN...

Страница 10: ...T OF THE UNIT TO A LOCATION OTHER THAN THE ADDRESS OF THE PURCHASER 4HIS WARRANTY DOES NOT COVER DAMAGE CAUSED BY 5NSUITABLE OR IMPROPER USE FAULTY INSTALLATION OR COMMISSIONING BY THE PURCHASER OR A...

Страница 11: ...IN EN ISO 3746 1995 12 DIN EN ISO 12100 2 2004 04 DIN EN 1050 DIN EN 563 DIN EN 12621 2006 05 DIN EN 809 DIN EN 13463 Applied national technical standards and specifications in particular BGV D 25 VBG...

Страница 12: ...le reducing nipple with 2 x 90 1 105914 Declaration of Conformity 1 105860 Spraypack 22 18S AC Operating manual German 1 see chap 1 Spraypack 22 18S AC Operating manual in the local language 1 364830...

Страница 13: ...andle 2 Upper hopper 9 Piston pump 22 18S PE TG 3 Double nipple 10 Relief valve inox 4 Maintenance unit AC special 11 GM 3000AC filter M16x1 5 LV 5 Equipotential bonding cable assy 12 High pressure do...

Страница 14: ...ION 04 2006 PART NO DOC105861 4 3 DIMENSION AND CONNECTIONS 4 4 WEIGHT Total weight 16 kg 35 27 lb A Paint connection M16x1 5 F Union nut M36x2 B Air connection G1 4 G Suction tube M36x2 C Air connect...

Страница 15: ...temperature 9 2 4 4 Safety instructions 9 3 Product liability and warranty 11 3 1 Important notes on product liability 11 3 2 Warranty 11 3 3 CE conformity 12 3 4 German regulations and guidelines 12...

Страница 16: ...d 27 5 2 3 Basic cleaning 28 5 2 4 Filling material 28 5 3 Work 29 5 3 1 Spraying 29 5 3 2 Breaks in work 29 5 3 3 Dismantling and cleaning 30 5 4 Long term storing 30 6 Trouble shooting maintenance a...

Страница 17: ...notes on product liability 10 3 2 Warranty 10 3 3 CE conformity 11 3 4 German regulations and guidelines 11 4 Description 12 4 1 Fields of application using in accordance with the instructions 12 4 1...

Страница 18: ...4 Changing parts of the valve rod 32 6 4 1 Disassembling 32 6 4 2 Replacement of valve rocker seals 33 6 4 3 Assembly 33 6 5 Replacing the nozzle seals 34 6 6 Replacing the distributor seal 35 6 7 Ex...

Страница 19: ...AIR FREIGHT OR MAIL SEA ROUTE OR OVERLAND ROUTE ETC ARKS IN SPARE PARTS LISTS OTE TO COLUMNu h IN THE FOLLOWING SPARE PARTS LISTS U 7EARING PARTS OTE O LIABILITY IS ASSUMED FOR WEARING PARTS L OT PART...

Страница 20: ...rees 10 1 253426 Union nut 11 1 366955 Suction nipple 12 1 267313 Suction tube 13 1 55721 Inlet 14 1 97560 Coat 15 1 9992833 Loctite 638 green 16 1 10722 Potential equalization cable cpl 17 1 104560 T...

Страница 21: ...823 44 40 43 42 41 39 46 35 26 27 33 30 34 28 31 25 32 29 13 12 9 8 10 11 14 45 16 1 22 19 18 17 21 37 38 36 20 7 4 5 6 3 2 24 23 24 15 15 35 35 40 Nm 29 5 lbft 40 Nm 29 5 lbft OPERATING MANUAL EDITIO...

Страница 22: ...Air Coat Gun GM 3000AC filter M16x1 5 LV Spare parts for the gun are listed in the operating instructions GM 3000AC 38 1 379411 Nozzle ACF3000 11 40 39 1 340265 Upper hopper with filter disk 40 1 340...

Страница 23: ...ds WAGNER SPRAYTECH Benelux BV Zonnebaan 10 NL 3542 EC Utrecht PO Box 1656 3600 BR Maarssen Telephone 31 0 30 241 4155 Telefax 31 0 30 241 1787 E Mail info wagner wsb eu Italy WAGNER COLORA S r l Via...

Страница 24: ...RMANY 7 2 MB TTO ILIENTHAL 3TR 0OSTFACH ARKDORF 4ELEPHONE 4ELEFAX AIL SERVICE STANDARD WAGNER GROUP COM 3WITZERLAND 7 2 NDUSTRIESTRASSE 0OSTFACH LTST TTEN 4ELEPHONE 4ELEFAX AIL REP CH WAGNER GROUP CH...

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