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5

OPERATING MANUAL

VERSION 07/2017

ORDER NUMBER DOC 2349369

Skilled person in 

accordance with TRBS 

1203  

(2010/Revision 2012)

A person, who, based on his/her technical training, experience and recent vocational 

experience, has sufficient technical knowledge in the areas of explosion protection, 

protection from pressure hazards and electric hazards (if applicable) and is familiar 

with the relevant and generally accepted rules of technology so that he/she can 

inspect and assess the status of devices and coating systems based on workplace 

safety.

CORRECT USE

2.1 

DEVICE TYPE

Airless manual gun for manually coating work pieces.

2.2 

TYPE OF USE

The spray gun is intended for atomizing liquid coating products under pressure (airless 

process).
WAGNER explicitly prohibits any other use!
The device may only be operated under the following conditions:

Use the device only to work with the products recommended by WAGNER.
Only operate the device as a whole.
Do not deactivate safety fixtures.
Use only WAGNER original spare parts and accessories.
The operating personnel must be trained on the basis of this operating manual.

Follow the instructions in the operating manual.

2.3 

FOR USE IN POTENTIALLY EXPLOSIVE AREAS

The device is suitable for use in potentially explosive areas as defined in Directive 

2014/34/EU (ATEX), (see Explosion protection marking Chapter 

3.1

).

2.4 

PROCESSIBLE WORKING MATERIALS

Top-coat lacquers, primer paints, corrosion protection, textured lacquers, lyes, staining 

solvents, clear lacquers, separating agents, etc. with a solvent or water base. If you want 

to spray working materials other than the aforementioned, please contact a WAGNER 

representative.

Note:

Contact your local WAGNER dealer and the lacquer manufacturer if you encounter 

application problems.

2.5 

MISUSE

Misuse can lead to physical injury and/or property damage!

Special attention must be paid that:

No dry coating products, e.g. powder are processed;
Do not process food, medicine or cosmetics.

Содержание PROTEC GM 1-530

Страница 1: ...ng Manual PROTEC GM 1 350 PROTEC GM 1 530 Airless manual gun For professional use Always follow the information in this manual particularly the safety instructions and the warning instructions Store t...

Страница 2: ...ct to explosion hazards 6 3 4 Example Type Plate PROTEC GM 1 530 7 4 BASIC SAFETY INSTRUCTIONS 7 4 1 Safety instructions for the operator 7 4 2 Safety instructions for staff 8 5 DESCRIPTION 13 5 1 Com...

Страница 3: ...users and to the device and state measures for avoiding the hazard These warning instructions fall into the following categories DANGER Immediate risk of danger Non observance will result in death or...

Страница 4: ...ww wagner group com 1 4 ABBREVIATIONS Order No Order number Low viscosity LV products Spare part High viscosity HV products Marking in the spare parts lists Low air Position Manual gun Number of piece...

Страница 5: ...products recommended by WAGNER Only operate the device as a whole Do not deactivate safety fixtures Use only WAGNER original spare parts and accessories The operating personnel must be trained on the...

Страница 6: ...the coating product is above the maximum surface temperature 85 C 185 F Ambient temperature Permissible ambient temperature 5 C to 40 C 41 F to 104 F Cleaning If there are deposits on the surfaces th...

Страница 7: ...RUCTIONS 4 1 SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times Always follow local regulations concerning occupational safety and accident prevention...

Страница 8: ...must comply with EN 1149 5 The measured insulation resistance must not exceed 100 M Ensure that there are no ignition sources such as naked flames sparks glowing wires or hot surfaces in the vicinity...

Страница 9: ...on the device in the event of work interruptions and malfunctions Relieve the pressure from the spray gun and device Secure the spray gun against actuation Switch off the energy compressed air supply...

Страница 10: ...ressure and may cause dangerous injuries Ensure that the hose material is chemically resistant to the sprayed products and the flushing agents used Ensure that the product hose and the fittings are su...

Страница 11: ...on the coating product used depending on the flushing agent solvent used an explosive mixture may temporarily exist inside the lines and items of equipment Only electrically conductive tanks may be us...

Страница 12: ...ories listed in Chapter 12 and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun and device Secure the spray gu...

Страница 13: ...RATION A high pressure pump sucks in the coating product and conveys it under pressure to the nozzle in the spray gun The coating product atomizes as it is pressed through the nozzle at high pressure...

Страница 14: ...anguage For special versions the delivery note applies 5 5 DATA 5 5 1 MATERIALS OF PAINT WETTED PARTS Metals Plastics Carbide Stainless steel 1 4305 Aluminum Stainless steel 1 4301 Stainless steel 1 4...

Страница 15: ...For ambient temperature and air humidity see Chapter 5 5 2 6 3 TYPICAL AIRLESS SPRAYING SYSTEM TheAirlessmanualgunPROTECGM1 350 530mustbecombinedwithvariouscomponents to make up a spraying system The...

Страница 16: ...and the equipment WARNING Discharge of electrostatically charged components in atmospheres containing solvents Explosion hazard from electrostatic sparks or flames Ground all device components Ground...

Страница 17: ...rder No see Chapter 1 3 Anti contact guard 7 8 UNF Insert nozzle in anti contact guard Insert seal Screw the entire nozzle holder onto the spray gun Tighten nozzle holder using a size 27 wrench SW 27...

Страница 18: ...s atomizing 3 Set the fluid pressure on the product pump to a point where good product atomization is achieved Note Adjust the nozzle product pressure and product temperature until you find the optimu...

Страница 19: ...le holder 4 Turn the reversing nozzle 90 to the right and remove it from the nozzle holder 5 Place a new nozzle in the nozzle holder turned 90 to the right 6 Align the nozzle holder and tighten it usi...

Страница 20: ...reversing nozzle 180 so that its tip is pointing opposite the direction of spray 4 Briefly trigger the spray gun so that the pressure eliminates the clog Only activate the trigger briefly if the nozzl...

Страница 21: ...nnot become loose After turning check whether the nozzle holder is tight If not tighten 4 Turn the reversing nozzle back into the spray position Vertical spraying B_06763 Horizontal spraying B_06764 N...

Страница 22: ...recommended as an agent for flushing or cleaning the spray gun or other system components Description 1 Product inlet 2 Locking device in secured position B_5045 1 2 1 Relieve the pressure on the spr...

Страница 23: ...Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are listed in the Spare parts c...

Страница 24: ...pended until the next start up 8 2 4 PRODUCT HOSES TUBES AND COUPLINGS The service life of the complete hoses between product pressure generator and application device is reduced due to environmental...

Страница 25: ...1 B_5051 A B D C 1 Flush and clean the spray gun as described in Chapter 8 1 2 2 Ensure that the system has been relieved of pressure and that the spray gun is secured 3 Remove reversing nozzle A 4 Un...

Страница 26: ...spray gun with the locking device 4 Use the guard bracket B with integrated hex tool to loosen and unscrew the filter housing A 5 Remove the filter insert C from the filter housing A 6 Thoroughly clea...

Страница 27: ...rvice manual Poor spray pattern Nozzle worn Replace nozzle 7 2 3 Product pressure too low Increase the product pressure at pump The product viscosity is too high Dilute the spray product in accordance...

Страница 28: ...The following hazards may arise during repair work Health hazard from inhaling solvent vapors Use of unsuitable tools and aids A skilled person must check to ensure that the device is in a reliable st...

Страница 29: ...14 1 622 51 104 152 203 254 305 356 406 Tested with water and 100 bar pressure Spray jet width at approx 30 cm distance from the sprayed object and 110 bar 11 MPa of pressure with lacquer 56 DIN 4 se...

Страница 30: ...N 4 seconds Possible deviations in the spray jet width 2 0 4 0 6 0 8 0 10 0 12 0 14 0 16 0 Spray jet width in mm inch 12 3 NOZZLE FOR ANTI CONTACT GUARD 7 8 UNF Nozzle table Standard Tip Order No 90xx...

Страница 31: ...PARE PARTS Always supply the following information to ensure delivery of the right spare part Order number designation and quantity The quantity need not be the same as the number given in the quantit...

Страница 32: ...ANUAL VERSION 07 2017 ORDER NUMBER DOC 2349369 13 2 SPARE PARTS LIST PROTEC GM 1 350 530 1 2 3 14 15 11 4 4 13 12 8 16a 17a 9 18 10 9 19 16 Nm 11 8 lbft 70 Nm 51 6 lbft 5 7 6 3 Nm 2 2 lbft B_06730 6 1...

Страница 33: ...middle 150 mesh per inch 10 pieces 1 2315725 Filter insert yellow middle 100 mesh per inch 10 pieces 1 2315726 Filter insert white coarse 50 mesh per inch 10 pieces 1 2365429 Filter insert green coars...

Страница 34: ...of the purchaser We do not provide warranty for damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty assembly or commissioning by the purchaser or...

Страница 35: ...1953 2013 EN 13463 1 2009 EN ISO 13732 1 2008 EN 13463 5 2011 EN 14462 2015 EN ISO IEC 80079 34 2011 Applied national technical standards and specifications in particular DGUV regulation 100 500 Chapt...

Страница 36: ...er No 2349369 Version 07 2017 Germany Phone Telefax E mail ts liquid wagner group com Switzerland Phone Telefax More contact addresses www wagner group com Subject to changes without notice Document N...

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