3
CONTENTS
ProSpray 20
1
SAFETY REGULATIONS FOR AIRLESS
SPRAYING ______________________________ 4
1.1
Explanation of symbols used _____________________4
1.2
Electric safety _________________________________6
1.3
Electrostatic charging (formation of sparks or flames) 6
2
GENERAL VIEW OF APPLICATION __________ 7
2.1 Application ___________________________________7
2.2
Coating materials ______________________________7
3
DESCRIPTION OF UNIT ___________________ 8
3.1
Airless process ________________________________8
3.2
Functioning of the unit _________________________8
3.3
Legend for explanatory diagram ProSpray 20 _______9
3.4
Explanatory diagram ProSpray 20 _________________9
3.5
Technical data _______________________________10
3.6
Transportation in vehicle _______________________10
4
STARTING OPERATION __________________ 10
4.1
High-pressure hose, spray gun and separating oil ___10
4.2
Connection to the mains network _______________11
4.3
Cleaning preserving agent when
starting-up of operation initially _________________11
4.4
Taking the unit into operation with coating material 11
5
SPRAYING TECHNIQUE __________________ 12
6
HANDLING THE HIGH-PRESSURE HOSE ____ 13
7
INTERRUPTION OF WORK ________________ 13
8
CLEANING THE UNIT (SHUTTING DOWN) __ 14
8.1
Cleaning unit from outside _____________________14
8.2
Suction filter _________________________________14
8.3
Cleaning the high-pressure filter ________________15
8.4
Cleaning Airless spray gun _____________________15
9
REMEDY IN CASE OF FAULTS _____________ 16
10 SERVICING _____________________________ 17
10.1 General servicing _____________________________17
10.2 High-pressure hose ___________________________17
11 REPAIRS AT THE UNIT ___________________ 17
11.1 Relief valve __________________________________17
11.2 Inlet and outlet valve __________________________18
11.3 Packings ____________________________________18
11.4 Replacing the motor __________________________20
11.5 Carbon brushes in motor _______________________20
11.6 Replacing the gears ___________________________21
11.7 Replacing the transducer ______________________21
11.8 ProSpray 20 connection diagram ________________22
12 APPENDIX _____________________________ 23
12.1 Selection of tip _______________________________23
12.2 Servicing and cleaning of Airless hard-metal tips ___23
12.3 Spray gun accessories _________________________23
12.4 Airless tip table ____________________________ 24/25
12.5 2Speed Tip table _____________________________26
12.6 Nozzle cases _________________________________27
12.7 TempSpray __________________________________28
12.8 HEA nozzles for low-mist spraying at low pressure __29
SPARE PARTS LISTS __________________________ 86
Accessories for ProSpray 20 _______________________ 86/87
Spare parts list for main assembly __________________ 88/89
Spare parts list for fluid section ____________________ 90/91
Spare parts list for drive assembly _____________________92
Spare parts list for motor assembly ____________________93
Spare parts list of stand _____________________________94
Spare parts list for suction system _____________________95
IMPORTANT NOTES ON PRODUCT LIABILITY ___ 98
3+2 YEARS GUARANTEE FOR PROFESSIONAL
FINISHING _________________________________ 98
WAGNER-SERVICE COMPANIES __________ 103/104
