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20

 

REPAIRS AT THE UNIT

ProSpray 20

11.4 

REPLACING THE MOTOR

1. 

Open the relief valve, valve position PRIME (

k

 circulation), 

switch the unit OFF, and unplug the power cord.

2. 

Remove the four motor cover screws (Fig. 15, Item 1).  
Remove the motor cover (2).

3. 

Remove the four heat sink assembly screws (3).  Pull the 
heat sink assembly (4) away from the gear box housing (5).

4. 

Disconnect the five wires from the relay (6) that is mounted 
on the inside of the heat sink assembly.

5. 

Connect the five wires to the relay (refer to the electrical 
schematic in section 11.8 of this manual).

6. 

Using the four heat sink assembly screws (3), install the 
heat sink assembly (4) onto the gear box housing (5).  
Tighten the screws securely.

7. 

Disconnect the black and red wires coming from the gear 
box housing.  Disconnect the black and red wires from the 
capacitors (8).  Disconnect the black and red wires from 
the motor (9).

8. 

Loosen and remove the four motor mounting screws (10).

9. 

Pull the motor out of the gear box housing.

i

If the motor will not dislodge from the pump 
housing:

• 

Remove the front cover plate.

• 

Using a rubber mallet, carefully tap on the 
front of the motor crankshaft that extends   
through the slider assembly.

10. 

 With the motor removed, inspect the gears in the gear box 
housing for damage or excessive wear.  Replace the gears, 
if necessary.

11. 

Install the new motor into the gear box housing.

i

Rotate the motor fan manually until the armature 
gear engages with the mating gear in the gear 
box housing.

12. 

Secure the motor (9) with the four motor mounting screws 
(10).

13. 

Push the new capacitors into their clip (8) on the new 
motor.

14. 

Reconnect the wires (refer to the electrical schematic in 
the section 11.8 of this manual).

15. 

Slide the motor cover (2) over the motor.  Secure the motor 
cover with the four motor cover screws (1).

1

2

3

4

6

10

5

9

8

11.5  

CARBON BRUSHES IN MOTOR (MOTOR 
BRUSH KIT P/N 704-276)

1. 

Remove the four screws (Fig. 16, Item 1) at the motor cover 
(2). Remove motor cover.

2. 

Remove the two screws (3) at the shells (4). Remove shells.

3. 

Lift up both covers (5) with a small screwdriver.

4. 

Pull red wire (6) and black wire (7) out of the respective 
carbon brush.

5. 

Insert new carbon brush and snap cover (5) into place.

6. 

Insert red wire (6) and black wire (7) onto the respective 
carbon brush.

7. 

Screw down both shells (4).

8. 

Push motor cover (2) over the motor and fasten with the 
four screws (1).

1

2

3

7

4

5

6

Содержание PROSPRAY 20

Страница 1: ...PROSPRAY 20 OWNER S MANUAL INSTRUCCIONES DE USO MANUAL DEL PROPRIET RIO GB P E 0419 Form No 0532487B Doc 11291027 wagner group com...

Страница 2: ...orm the doctor about the coating material or solvent used The operating instructions state that the following points must always be observed before starting up 1 Faulty units must not be used 2 Secure...

Страница 3: ...____________________ 17 10 1 General servicing _____________________________17 10 2 High pressure hose ___________________________17 11 REPAIRS AT THE UNIT ___________________ 17 11 1 Relief valve ___...

Страница 4: ...leading to serious injury and possible amputation Do not treat a spraying injury as a harmless cut In caseofinjurytotheskinthroughcoatingmaterials or solvents consult a doctor immediately for quick an...

Страница 5: ...de extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors Avoid all ignition sources such as static electricity sparks electrical...

Страница 6: ...levels above 85 dB A Never leave this equipment unattended Keep away from children or anyone not familiar with the operation of airless equipment Do not spray on windy days The device and all related...

Страница 7: ...on filter and insertion filter in the spray gun filtering of the coating material is generally advisable Stir coating material before commencement of work i Attention Make sure when stirring up with m...

Страница 8: ...mooth bubble free surface As well as these the advantages of the speed of work and convenience must be mentioned 3 2 FUNCTIONING OF THE UNIT In the following there is a short description of the techni...

Страница 9: ...Frame 6 Drip cup 3 4 EXPLANATORY DIAGRAM PROSPRAY 20 7 Relief valve Lever position vertical PRIME k circulation Lever position horizontal SPRAY p 8 Pressure control knob 9 ON OFF switch 10 Circuit br...

Страница 10: ...rement 1 m distance from unit and 1 60m above floor 12 MPa 120 bar operating pressure reverberant floor 3 6 TRANSPORTATION IN VEHICLE Secure the unit with a suitable fastening 4 STARTING OPERATION 4 1...

Страница 11: ...ait until the cleaning agent exudes from the return hose 6 Close the relief valve valve position SPRAY p spray 7 Pull the trigger of the spray gun 8 Spray the cleaning agent from the unit into an open...

Страница 12: ...hes 25 to 30 cm between the spray tip and the surface 25 30 cm A B Keep the spray gun at right angles to the surface This means moving your entire arm back and forth rather than just flexing your wris...

Страница 13: ...ding i The risk of damage rises with the age of the high pressure hose Wagner recommends replacing high pressure hoses after 6 years i Use only Wagner original high pressure hoses in order to ensure f...

Страница 14: ...igh pressure hose and the spray gun into an open container 5 Immerse suction hose with return hose into a container with a suitable cleaning agent 6 Turn the pressure control knob counterclockwise to...

Страница 15: ...r cleaned filter into the pump manifold 9 Screw in filter housing 1 and tighten it as far as possible with the strap wrench 1 2 4 3 8 4 CLEANING AIRLESS SPRAY GUN i Clean the spray gun after each use...

Страница 16: ...ing incorrect 3 Volume too low 4 Coating material viscosity too high 1 Pressure setting too low 1 Pressure switch defective 2 Transducer defective Measures for eliminating the malfunction 1 Check volt...

Страница 17: ...performed on any electrical components Use an ohmmeter to determine that there is continuity between accessible dead metal parts of the product and the grounding blade of the attachment plug 11 1 RELI...

Страница 18: ...5 and O ring 6 9 Clean all the parts with the corresponding cleaning agent Check the inlet valve housing 1 inlet valve seat 5 and inlet valve ball 4 for wear and replace the parts if necessary If the...

Страница 19: ...n by hand 13 Push installation tool included with the replacement packings for the piston 3 from above onto the piston 14 Lubricate installation tool and piston 3 with machine grease 15 Guide piston 3...

Страница 20: ...allet carefully tap on the front of the motor crankshaft that extends through the slider assembly 10 With the motor removed inspect the gears in the gear box housing for damage or excessive wear Repla...

Страница 21: ...sembly make sure the thrust washer 9 is in place i Refill the gear box in the pump housing with five ounces of Lubriplate GR132 P N 0293396 1 2 3 4 6 7 8 9 5 11 7 REPLACING THE TRANSDUCER 1 Open the r...

Страница 22: ...DIAGRAM MB FB MB FB M F M F M F F F F F F 1 2 3 4 M F F WH6 WH1 WH2 WH7 WH4 WH5 Red Red Blue Blue Brown black Blue white Brown black Blue white Motor EMI lter Microswitch Power cord Switch Capacitors...

Страница 23: ...1 Turn the relief valve handle fully counterclockwise k Circulation 2 Remove the tip from the spray gun 3 Place tip in an appropriate cleaning agent until all coating material residue is dissolved 4 I...

Страница 24: ...3 10 20 30 40 50 60 80 0 013 0 33 0 013 0 33 0 013 0 33 0 013 0 33 0 013 0 33 0 013 0 33 0 013 0 33 100 120 150 190 225 270 330 red red red red red red red 0553113 0553213 0553313 0553413 0553513 0553...

Страница 25: ...30 120 150 190 225 270 120 150 190 225 270 300 330 120 150 190 225 270 120 150 190 225 270 300 190 225 270 white white white white white white white white white white white white white white white whi...

Страница 26: ...5 629 Order no 0271 064 D7 Nozzles 113 417 Order no 0271 063 L10 Nozzles 208 510 Order no 0271 042 D10 Nozzles 111 419 Order no 0271 045 S10 Nozzles 527 235 Order no 0271 049 Medium L20 Nozzles 210 51...

Страница 27: ...0034 383 Nozzle extension complete 15 cm G thread 0556 074 TradeTip 3 FineFinish nozzle 308 0554 308 TradeTip 3 FineFinish nozzle 410 0554 410 TradeTip 3 FineFinish nozzle 412 0554 412 TradeTip 3 Fine...

Страница 28: ...e DN6 1 4 10m Spraypack consisting of basic unit 2311659 Airless gun Vector Grip G thread incl Trade Tip 3 nozzle holder and 2SpeedTip L10 208 510 2311660 2311853 TempSpray H 226 ideal for dispersions...

Страница 29: ...re supplied together with the appropriate gun filter Application Tip marking Spray angle Bore inch mm Spraying width mm 1 Gun filter Order no Synthetic resin paints PVC paints 211 311 411 20 30 40 0 0...

Страница 30: ...SPARE PARTS DIAGRAM CUADRO DE PIEZAS DE RECAMBIO DIAGRAMA DAS PE AS SOBRESSELENTES ProSpray 20 GB ACCESSORIES DIAGRAM E CUADRO DE ACCESORIOS P DIAGRAMA DAS ACESS RIOS 86 3 1 5 7 9 10 2 4 6 8...

Страница 31: ...iraci n directamente el Reuse Metex Reuse Reuse para a pr filtra o do material de revestimento num repiciente Colocar o tubo de suc o no Reuse 0034 952 Sieve package 5 pcs for paint Paquete de tamices...

Страница 32: ...PE AS SOBRESSELENTES ProSpray 20 GB MAIN ASSEMBLY E CONJUNTO PRINCIPAL P CONJUNTO PRINCIPAL 88 30 29 1 2 20 21 24 23 22 25 26 27 28 13 14 15 16 17 18 19 6 3 4 10 39 11 12 5 8 3 4 34 35 36 38 37 33 31...

Страница 33: ...21 Plunger Contacto de presi n mbolo 19 Drive assembly Conjunto del macanismo impulsor Unidade de comando 20 0509 218 Screw 4 Tornillo 4 Parafuso 4 21 0551 518 Face plate Tapa frontal Tampa frontal 22...

Страница 34: ...S DIAGRAM CUADRO DE PIEZAS DE RECAMBIO DIAGRAMA DAS PE AS SOBRESSELENTES ProSpray 20 GB FLUID SECTION E ZONA DE PINTURA P SEC O DE FLUIDO 90 23 24 25 26 1 2 3 4 6 5 7 10 8 11 13 12 14 15 16 17 18 19 2...

Страница 35: ...3481 Outlet valve retainer Caja de v lvula de escape Corpo da v lvula de escape 16 0509590 Bushing Manguito Bucha 17 0509 581 Inlet valve seal Junta inferior Veda o inferior 18 0509 591 Lower ball gui...

Страница 36: ...de cig e al Conjunto de engrenagem eixo de manivela 4 0509 121 2nd stage gear Rueda de engranaje grado 2 Engrenagem de segundo andar 5 0558 314A Motor assembly 220 240V Conjunto del motor 220 240V Con...

Страница 37: ...100 Capacitor assembly 100 110V Condensadores 100 110V Condensador 100 110V 2 806 304 Fan shroud 2 Cubierta de ventilador 2 Cobertura do ventilador 2 3 704 322 Screw 2 Tornillo 2 Parafuso 2 4 806 308...

Страница 38: ...551 527 Screw Tornillo Parafuso 5 0509 856 Nut Tuerca Porca 6 0290 234 Leg right Arco a la derecha Apoio direito 7 806 216 Tube clip Grapa Grampo 8 0551 434 Screw Tornillo Parafuso 9 0508 381 Drip cup...

Страница 39: ...Sistema de suc o Pos 1 8 2 0558659A Return tube Manguera de retorno Tubo de retorno 3 0279459 Clip Grapa Grampo 4 700 805 Inlet screen Filtro Filtro 5 9871105 O ring 2 Anillo t rico 2 Anel em O 2 704...

Страница 40: ...laims must be made immediately or at the latest within a period of 2 weeks The authorised specialist shop that delivered the device is entitled to accept guarantee claims Guarantee claims may also be...

Страница 41: ...6140022 F 089 6140433 email info airless de www airless de Heidersdorf in Sachsen J Wagner GmbH Servicest tzpunkt Olbernhauer Stra e 11 09526 Heidersdorf T 037361 15707 F 037361 15708 N rnberg Grimme...

Страница 42: ...nternational AG Industriestrasse 22 9450 Altst tten Schweiz Tel 41 71 7 57 22 11 Telefax 41 71 7 57 22 22 wagner wagner group ch F Euromair Antony S A V Ile de France 12 14 av F Sommer 92160 Antony Te...

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