background image

C

HAPTER 

4

 

 

L

IMIT 

A

NALYSER 

O

PERATING THE 

S

YSTEM 

 

P

AGE 

  38 

 

 

C

HAPTER 

M

AINTENANCE  AND  

S

ERVICE

 

 

To  ensure  long-term  function  of  the  analyser  it  is  necessary  to  clean  the 
measuring  chamber  and  replace  worn  parts  from  time  to  time  depending 
on  the  frequency  of  analysis  and  general  pollution  levels.  Depending  on 
the load of the appliance maintenance work should be done at intervals of 
about 6 months. 

 

 

Maintenance is easy to perform. We recommend that the maintenance is 
performed by a trained professional. In each case, observe the following 
safety instructions. 

→  Complete  the  maintenance  work,  ideally  in  connection  with  the 

maintenance of the water treatment plant or during operating pauses 

 

 

 

 

 

 

 

 

 

Prior to the service it is advisable to switch off the analyser by pressing the 
power switch off. 

→   it  is  not  necessary  to  open  the  control  box  in  order  to  carry  out 

maintenance 

WARNING:    In the case of an open cover of the control box: 

 

A 230 V AC is applied to terminal blocks 1-6 and depending 
on the wiring, to the relay output terminals 7-12.  

 

Contact can lead to serious personal injury. 

 

 

→  Mortal danger  

 

 

 

→  Risk of injury   

 

 

→  By improper handling can damage the machine

.

 

 

 

Note  that  during  your  maintenance  work  no  analysis  be  carried  out. 
During maintenance a hardness breakthrough may not be detected. 

 

 

 

Note the line pressure on the water supply. 

 

Switch  off  the  water  supply  before  disconnecting  the  inlet  water-hose-
pipe. 

 

→  Splash damage to the electronics can cause electrical short circuits.  

 

 

When handling the indicator keep care that your eyes, your skin and your 
clothes do not come in contact with the liquid.  

→  Follow the instructions in the safety data sheets 
→  Wear suitable protective clothing as required for maintenance: 
 

workwear / laboratory gloves / eye protection / protective goggles 

WARNING 

WARNING 

PRESSURE 

NOTE 

ELECTRICY 

WARNING 

Содержание AquaInform Sycon 2500

Страница 1: ...on line water hardness monitor DocomentCode Wacon_Sycon 2500_oprerational manual_2010 10 01_GB O P E R A T I O N M A N U A L...

Страница 2: ......

Страница 3: ...for reference when operating the Limit Analyser system Operate the system only in accordance with the instructions given in this manual Under no circumstances whatsoever will we be liable for damages...

Страница 4: ...4 15 16 17 CHAPTER 3 INSTALLATION AND COMMISSIONING 3 1 INSTALLATION REQUIREMENTS 3 2 INSTRUCTION FOR INSTALLATION 3 3 MOUNTING IN 4 STEPS TERMINAL CONNECTION TABLE INSTRUCTION FOR WIRING AND CONNECTI...

Страница 5: ...HANGING OF SPARE PARTS CHANGING OF INDICATOR BOTTLE CHANGING OF REPLACEMENT PARTS 38 CHAPTER 6 DIAGNOSTIC FUNCTION TEST OF LED CONTROL BUTTON DIP SWITCH POTENTIOMETER RELAY 1 2 SOLENOID VALVE AKTOR LE...

Страница 6: ...e water Retry Cycle Control monitoring 4 min after first detection of hardness leakage digital Input Potential free switch e g for connecting timer or flow monitor no analysis if break contact is open...

Страница 7: ...in the process water Proper operation can only be guaranteed with the manufacturer s recommended indicators and spare parts Changes to the electrical connections and the programming should only be per...

Страница 8: ...symbol indicates a potential danger to persons mortal danger risk of injury A safety notice with warning triangle DANGER points out that risks to plant machinery materials environment and people are...

Страница 9: ...uction make sure that all the materials tools and other equipment required for the execution of maintenance or repair work are removed from the work area any leaked fluids were removed all safety devi...

Страница 10: ...The installation of the device includes the following Install the system in accordance with the following sequence So you save time and avoid damaging the plant which can lead to malfunction Mounting...

Страница 11: ...enclosure 300 W 300 L 190 D mm Mass app 2 0 kg Monitoring capabilities Evaluation method via the colorimetric method Limit value alarm is defined by the indicator used bottles volume 500 ml Total Har...

Страница 12: ...operly stored not opened cool dark After opening bottles should be used within twelve months Sample waters with temperatures over 45 C must be chilled down before analysis colour reaction in mixing ch...

Страница 13: ...0 5 5 0 BAR 1 2 BAR RECOMMENDED MAGNETIC STIRRER WATER TREATMENT PLANT E G SOFTENER CONTROL UNIT INDICATOR BOTTLE 500 ML DOSING PUMP DOSING PLUG WATER OUTLET PLUG OPTICAL PATH WITH LIGHT SOURCE AND RE...

Страница 14: ...CONTROL BUTTONS START STARTING ANALYSIS MANUALLY FLUSH RINSING MIXING CHAMBER MANUALLY INDICATOR DOSING INDICATOR MANUALLY RESET QUIT ALARM NEW INDICATOR BOTTLE LED DISPLAY EVALUATION RESULT GREEN GO...

Страница 15: ...33 090713 33 090716 33 090 701 measuring chamber 33 090 710 actuator of magnetic stirrer 33 090 711 inlet plug 33 090 712 outlet plug 33 090 713 aktor LED 33 090 716 dosing plug SPARE PARTS NOT PICTUR...

Страница 16: ...causes coloration of the sample water in accordance with the hardness components of the water Indicators are calibrated to change colour at certain limit values For a list of available indicators plea...

Страница 17: ...arm function When it is evaluated that there is a hardness leakage an alarm is issued by switching a potential free relay This remote alarm output may be used to send an alarm remotely or sounds a buz...

Страница 18: ...ion Boiler houses running in BOB operation require a qualitative monitoring of water hardness in boiler feed water according to the technical guideline TRD 604 Technische Regeln f r Dampfkessel publis...

Страница 19: ...ipped with suitable suppressors e g RC element varistor diode etc If the analyser could be influenced by external devices with high electro magnetic interference levels these effects should be reduced...

Страница 20: ...it can be mounted without the brackets from the rear on a plate M6 For hole spacing see page 24 In both variants avoid direct sunlight and strong artificial light sources disturbance of the optical pa...

Страница 21: ...ter o u tp u t m a x 2 3 0 V 2 A p ic tu red p o sitio n o f REL1 a n d REL2 w a rn in g REL1 in ca se o f lim it exc eed ed REL2 in c a se o f d evic e m a lfu n c tio n d e v ic e c u rren tle s s...

Страница 22: ...E L 2 8 11 1 2 1 3 1 4 PE PE N 1 p o w er in p ro tective ea rth p o w er o u t w a ter o u tp u t a la rm o u tp u t a n a lyse s sto p L1 n 1 l1 n c n c n o n o 9 1 0 1 2 3 5 4 6 7 8 11 1 2 1 3 1 4...

Страница 23: ...pter 3 page 12 only use original indicator of type H25 in round 500ml bottle risk of pollution When handling the indicator take care that your eyes your skin and your clothes do not come into contact...

Страница 24: ...t enclosure Fig 3 4 wall mounting with standard enclosure 2 7 2 3 0 0 M 6 d 6 5 2 4 3 0 0 2 7 2 3 2 0 FLOW DIRECTION OF WATER SAMPLE OPEN FUNNEL ATMOSPHERIC PRESSURE d 4 2 6 0 1 0 0 2 7 6 x2 7 6 2 0 0...

Страница 25: ...with analysis stpo alarm is active and must be quit manually the left red LED flashes until reset button is pressed It will be no further analysis carried out in the selected interval until the alarm...

Страница 26: ...ion The purpose of remote signals is to prevent a monitoring while the water softener is regenerating or the feed water is stopped Method 2 Utilizing an external timer Monitor start time and monitor s...

Страница 27: ...hardness leakage and gives an alarm through a potential free relay output This contact can be used to trigger for example a regeneration of the softener The time critical and inaccurate manual analys...

Страница 28: ...quality eg installation of a strainer Make sure that a sufficiently good indicator bottle is used Check the seal of the bottle for leaks and whether this is really screwed with the thread of the bott...

Страница 29: ...ttings flushing time ca 2 minutes Poti app 10 00 analysis interval 10 minutes S1 OFF S2 ON retry cycle yes S3 ON relay function permanent contact without analysis stop S4 ON S5 OFF parameter total har...

Страница 30: ...nner 5 mm contains app 20 ml water doubling the diameter results in a fourfold volume 10 mm app 80 ml m The flushing efficiency of the device is limited by the cross section in the inlet solenoid valv...

Страница 31: ...er jumpered properly or an external signal is issued retry cycle It can be determined whether a second analysis should be carried out to verify the result of a failed test by utilising the retry funct...

Страница 32: ...s is carried out in set interval measuring parameter The analyser can be used to limit monitoring of different water parameters The relevant limit is determined by the type of indicator used available...

Страница 33: ...DICATOR and RESET button at the same time WARNING I run reset function only when replace empty bottle by a full one page 41 step 3 flood measuring chamber with water Press the FLUSH button until the m...

Страница 34: ...red the limit has been exceeded the relay REL 1 has not yet activated retry cycle 4 red flashing the limit has been exceeded and the relay REL 1 has activated green red analysis activ 1 yellow the LED...

Страница 35: ...the given limit in connection with the flashing red display analysis results The relay REL 1 limit exceeded is active 1b red fashing red Analysis result red flashing alarm red The display lights perma...

Страница 36: ...fault relay was deleted blue red alarm message malfunction of device 3a red flushing alarm message red flushing the LED display signals a malfunction of device incorrect zero transmission or incorrect...

Страница 37: ...mber without an analysis process INDIKATOR de aerate dosing pump By pressing the button INDICATOR you can turn on the peristaltic pump at any time to add indicator or to de aerate the hose pipe system...

Страница 38: ...to open the control box in order to carry out maintenance WARNING In the case of an open cover of the control box A 230 V AC is applied to terminal blocks 1 6 and depending on the wiring to the relay...

Страница 39: ...switch power off MAINTENANCE STEP 1 INDICATOR CHANGE CARTRIDGE OF PERISTALTIC PUMP After app 6 month the pump cartridge with hose pipe should be replaced because the the terminal clutch wears out and...

Страница 40: ...h button By opening the solenoid valve the measuring chamber drains almost completely collect leaking water in the bucket switch off the unit again 4 Pull the locking pins out of the holes and pull th...

Страница 41: ...carefully screw bottle cap by turning When you are installing pay attention to a correct position of the screw and the adapter 3 de aerate the indicator hose pipe fill measuring chamber with water pr...

Страница 42: ...s tools screw driver cup or small bucket cleaning set prior to SWITCH OFF THE UNIT maintenance press power switch off MAINTENANCE STEPS 1 TO 3 refer to page 39 MAINTENANCE STEP 2B CHANGE HOSE PIPES AN...

Страница 43: ...t inlet connector 4 Install the new valve in reverse order order no 33 090 014 REPLACEMENT OF AGITATOR 1 Disconnect power and open the lid of the control 2 Remove cable connections 3 Unscrew the mount...

Страница 44: ...ed lid oft the main control unit Control buttons are used while device is opened The relay function is tested while device is opened WARNING In the case of an open cover of the control box A 230 V AC...

Страница 45: ...fter 1 st pressing the START button the LED lights are reviewed One after another light up 1 GREEN ANALYSIS GOOD 2 RED ANALYSIS BAD 3 YELLOW ANALYSIS ACTIVE 4 BLUE LACK OF INDICATOR 5 RED ALARM MESSAG...

Страница 46: ...S2 YELLOW S3 BLUE S4 RED S5 GREEN YELLOW S6 GREEN BLUE S7 GREEN RED S8 YELLOW BLUE S9 YELLOW RED DIAGNOSIS 4 4 X START CHECK POTENTIOMETER FOR FLUSH TIME After 4 th pressing the START button the poten...

Страница 47: ...d off DIAGNOSIS 7 7 X START CHECK SOLENOID VALVE After 7 th pressing the START button the inlet solenoid valve is reviewed The yellow LED will flash and the solenoid valve every second will switched o...

Страница 48: ...close the lid of the control box before running through diagnosis step 12 and 13 DIAGNOSIS 12 12 X START FLUSH CHECK ZERO TRANSMISSION After 12 th pressing the START button the function of zero transm...

Страница 49: ...ose a drop of indicator into the filled measuring chamber If the water hardness of your water sample is lower than the color change point of the limit indicator used the left green LED flashes water s...

Страница 50: ...8 0 357 0 1783 English degree 1 e 0 798 1 1 43 14 3 0 285 0 142 Franch degree 1 fH 0 56 0 702 1 10 0 2 0 1 ppm CaCO3 USA 1 ppm 0 056 0 07 0 1 1 0 02 0 01 mval l earth alkaline metals 1 mval l 2 8 3 51...

Страница 51: ......

Страница 52: ...heim Eduard Ahlborn Str 1 Germany Tel 49 0 5121 28 126 50 Fax 49 0 5121 28 126 99 info wacon eu www wacon eu 2010 IN OUR CONTINUING EFFORT TO IMPROVE OUR PRODUCT INFORMATION IN THIS MANUAL MAY BE CHAN...

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