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GPi 3200 / 4300

Maintenance

wc_tx001240gb.fm

3.4

Cleaning the Air Cleaner

When

Clean the air cleaner every 50 hours of operation.

Prerequisite

Engine is stopped and cool to the touch

Description

The air cleaner assembly consists of two urethane forms housed inside the air
cleaner body. A clean air cleaner prevents dirt from entering and damaging the
engine.

Procedure

Follow the procedure below to clean the air cleaner.

1. The air cleaner assembly

(L)

is located on the right side of the machine behind

the control panel. Unhook and remove the air cleaner body cover

(L1).

2. Remove the urethane forms

(L2)

from the air cleaner body.

3. Rinse the urethane forms with clean water. Squeeze out excess water (do not

twist) and dry the urethane forms thoroughly.

4. Wipe the inside of the air cleaner body with a clean, dry cloth.

5. Re-install the urethane forms inside the air cleaner body.

6. Re-install the air cleaner body cover.

WARNING

Burn hazard. The engine and exhaust pipe become extremely hot during operation.

Stop the engine and allow the machine to cool before cleaning the air cleaner.

wc_gr006670

Содержание GPi 4300

Страница 1: ...0179740en 004 0311 0 1 7 9 7 4 0 E N Operator s Manual Inverter Generator GPi 3200 GPSi 3200 GPi 4300 GPSi 4300...

Страница 2: ...distribution not authorized by Wacker Neuson Corporation represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are the propert...

Страница 3: ...xpressly reserves the right to make technical modifications even without notice which improve the performance or safety standards of its machines The information contained in this manual is based on m...

Страница 4: ...service center according to written instructions published by Wacker Neu son Unapproved parts attachments and modifications are those that do not meet the approved criteria Unapproved parts attachment...

Страница 5: ...7 2 1 Overview 17 2 2 Preparing the Machine for First Use 17 2 3 Features and Components 18 2 4 Lifting and Transporting 20 2 5 Wheel Brakes if equipped 20 2 6 Installation 21 2 7 Connecting and Maint...

Страница 6: ...rainer 45 3 9 Storing the Generator 46 4 Schematics 48 4 1 Electrical Schematic S Models non CSA 48 4 2 Electrical Schematic Components S Models non CSA 49 4 3 Electrical Schematic CSA 50 4 4 Electric...

Страница 7: ...l personal hazards f Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury f To avoid death or seri...

Страница 8: ...frequency requirements that are incompatible with the generator output Overloading the generator with a load that draws excessive power during either continuous running or start up Operating the gener...

Страница 9: ...ains carbon monoxide CO This is a poison you cannot see or smell If you can smell the generator exhaust you are breathing CO But even if you cannot smell the exhaust you could be breathing CO f NEVER...

Страница 10: ...perating safety while running this machine Do not operate the generator when open containers of fuel paint or other flammable liquids are in the vicinity of the generator Do not place flammable materi...

Страница 11: ...e fuel tank for leaks and cracks before starting the engine Do not run the machine if fuel leaks are present or the fuel lines are loose Do not run the engine near open flames Do not start the engine...

Страница 12: ...local regulations Personal injury avoidance Let the engine and muffler cool before transporting or servicing the machine Do not service the machine if your clothing or skin is wet Do not allow untrain...

Страница 13: ...GPi 3200 4300 Safety Information wc_si000348gb fm 13 1 6 Label Locations G A E D H C B F G G...

Страница 14: ...tor exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors and windows are open Only use OUTSIDE and far away from windows doors and...

Страница 15: ...only Keep open flames away from the generator Do not operate in rain or snow Do not connect to a household circuit E WARNING Hot surface Do not touch DANGER Risk of carbon monoxide poisoning Keep a sa...

Страница 16: ...ber is attached to each unit Please record the information found on this nameplate so it will be available should the nameplate become lost or damaged When ordering parts or requesting service informa...

Страница 17: ...amage If there is visible damage do not operate the machine Contact your Wacker Neuson dealer immediately for assistance 3 Take inventory of all items included with the machine and verify that all loo...

Страница 18: ...Operation GPi 3200 4300 18 wc_tx001239gb fm 2 3 Features and Components l wc_gr006662 A B C F P G E E D Q R S H J O K L M N...

Страница 19: ...k plug cap B Fuel tank L Air cleaner C Fuel gauge M Fuel strainer D Right side panel if equipped N Battery if equipped E Oil drain plug O Oil filler gauge F Recoil starter P Left side panel if equippe...

Страница 20: ...transporting the generator to and from the job site Allow the engine to cool before transporting the generator Drain the fuel tank Close the fuel valve Ensure that the generator is securely strapped...

Страница 21: ...ect sunlight Position the generator on firm level ground so that it will not slide or shift Position the engine exhaust away from areas where people may be present The surrounding area must be free fr...

Страница 22: ...e battery cable from the battery Maintaining the battery Follow the battery manufacturer s maintenance recommendations Keep battery terminals clean and connections tight When necessary tighten the cab...

Страница 23: ...ater the voltage loss This results in less voltage being supplied to the appliance or tool and increases the amount of current draw or reduces performance A heavier cord with a larger wire size will r...

Страница 24: ...quired to keep it running The generator must be capable of supplying this surge current Other equipment may require more power than is actually stated on its nameplate Approximate startingpower requir...

Страница 25: ...fm 25 2 10 Control Panel wc_gr006675 a m n o p q d e f g h b c j k l a m n o p q d e f h b r r c j k l a m n o p q d e f g h b c j k l a m n o p q d e f h b c j k l AC 120V GPi 3200 GPi 4300 GPSi 320...

Страница 26: ...when the button pops out To reset the DC circuit breaker press the button Key switch g The key switch g is used to start and stop the engine See topic Starting the Generator Electric Start Engine swi...

Страница 27: ...or light m illuminates Pressing the LCD changeover switch a third time changes the LCD display back to operating hours The red operator hour indicator light k illuminates Auto power saving switch o an...

Страница 28: ...procedure below to test the GFI for proper operation every time the generator is used 1 Disconnect all equipment from the generator 2 Start the generator 3 Push the black TEST button b1 on the recept...

Страница 29: ...electrical inspector or local agency having jurisdiction over electrical compliance If the generator is used at a construction site there may be additional regulations which must be observed In some...

Страница 30: ...ank Fill only until the fuel level reaches the F mark on the fuel level gauge C2 Do not overfill Close the fuel filler cap tightly and clean up spilled fuel before operating the machine Using gasoline...

Страница 31: ...ot blocked make sure that the generator is grounded to a good earthen ground per local regulations and NEC standards Internal and pre operation checks check engine oil and fuel levels fill as required...

Страница 32: ...the engine is running 4 If you started the engine with the engine switch in the CHOKE position allow the engine to run for 20 30 seconds and then turn the engine switch to the RUN position 5 Use the...

Страница 33: ...n allow the engine to run for 20 30 seconds and then turn the engine switch to the RUN position 5 Use the LED changeover switch n to switch to display voltage on the LCD A reading of 120V indicates th...

Страница 34: ...ad condition Then re start the engine Circuit breaker activation If equipped your machine s circuit breakers r shut off the electrical current when the current exceeds its limit Circuit breakers also...

Страница 35: ...f machine damage and electric shock f Do not use AC power and DC power at the same time WARNING Personal injury hazard Battery acid is corrosive to metallic surfaces and harmful to human skin f Wear p...

Страница 36: ...eaker f may activate while a battery is charging This may occur for either of the following reasons Defective battery check the battery before replacing the DC breaker Excessive current draw from a la...

Страница 37: ...Procedure If a breakdown or accident occurs while the machine is operating follow the procedure below 1 Stop the engine 2 Turn off the fuel supply 3 Disconnect tools from the machine 4 Allow the machi...

Страница 38: ...ekly Every 100 hours biweekly Every 200 hours monthly Every 500 hours Every 1000 hours Clean generator enclosure 3 Check for loose or missing fasteners 3 Check engine oil level and refill as needed 3...

Страница 39: ...top of the panel Note It is not necessary to completely remove the mounting screws Loosen them only until the screws spin freely 2 The bottom edge of the panel rests in a metal channel p2 Grasp the ru...

Страница 40: ...2 Unscrew and remove the oil filler cap from the oil fill port 3 Wipe the level gauge clean and insert it into the oil fill port 4 Remove the level gauge from the oil fill port and check the oil leve...

Страница 41: ...L is located on the right side of the machine behind the control panel Unhook and remove the air cleaner body cover L1 2 Remove the urethane forms L2 from the air cleaner body 3 Rinse the urethane for...

Страница 42: ...ectrode is covered with carbon deposits use a wire brush or spark plug cleaner to remove the carbon NOTICE If the spark plug is cracked or damaged replace it See Technical Data Checking the electrode...

Страница 43: ...ow the procedure below to change the engine oil 1 Place a plastic cloth and a collection container beneath the machine 2 Unscrew and remove the oil filler cap O from the oil fill port 3 The oil drain...

Страница 44: ...Remove the nut r2 and screw r3 from the tail screen cover r4 and remove the tail screen cover 3 Remove the tail screen r5 and spark arrester r from the exhaust outlet q 4 Use a stiff brush to remove c...

Страница 45: ...ng a wrench remove the fuel strainer cup gasket M2 and screen M3 from the generator 2 Empty collected water and sediment from the fuel strainer cup 3 Using a clean dry cloth wipe any remaining water a...

Страница 46: ...l Clean dry shop cloths Plastic cloth and containers of sufficient volume to collect drained fuel and oil Note Collect store and dispose of drained fuel and oil in accordance with current environmenta...

Страница 47: ...t and dispose of drained fuel 10 Re install the fuel drain screw Change the engine oil See Changing the Engine Oil Check fasteners Check the machine for loose or missing fasteners Tighten or replace a...

Страница 48: ...Schematics GPi 3200 4300 48 wc_tx001241gb fm 4 Schematics 4 1 Electrical Schematic S Models non CSA F E G C D J L N K H B S O M R Z Q P Y X U T V W A wc_gr006681...

Страница 49: ...motor F Coil 2 T Oil level sensor G Coil 3 U Ignition coil H Main coil V Starting motor J DC circuit breaker W Battery K DC output terminal X Fuse 10A L Diode rectifier Y Relay M Key switch Z AC recep...

Страница 50: ...Schematics GPi 3200 4300 50 wc_tx001241gb fm 4 3 Electrical Schematic CSA F E G C D J L N K H B S O M R Z AA AA AA Q P Y X U T V W A wc_gr007295...

Страница 51: ...F Coil 2 T Oil level sensor G Coil 3 U Ignition coil H Main coil V Starting motor J DC circuit breaker W Battery K DC output terminal X Fuse 10A L Diode rectifier Y Relay M Key switch Z AC receptacle...

Страница 52: ...Schematics GPi 3200 4300 52 wc_tx001241gb fm 4 5 Electrical Schematic Manual Start Models non CSA F E G C D J N K H B S O M R Z Q P U T A wc_gr006848...

Страница 53: ...e control unit D Diode rectifier O Monitor control unit E Coil 1 P Engine switch F Coil 2 Q AC receptacle 120V 20A G Coil 3 R Ground terminal H Main coil U Ignition coil J DC circuit breaker Z AC rece...

Страница 54: ...41gb fm 4 7 Electrical Schematic Manual Start Models CSA F E G C D J N K H B S O M R Z Q P U T A wc_gr007415 Org R W Blu Gry Grn Blu Pur Org Blk Blu W W W R Brn Grn Y R W Blu W W Grn Y Grn Y Blu W Blu...

Страница 55: ...control unit D Diode rectifier O Monitor control unit E Coil 1 P Engine switch F Coil 2 Q AC receptacle 120V 20A G Coil 3 R Ground terminal H Main coil U Ignition coil J DC circuit breaker Z AC recept...

Страница 56: ...an electrode 6 Add engine oil Engine power output is low 1 Air cleaner is dirty 2 Engine is overheated 1 Clean air cleaner 2 Consult engine owner s manual Engine stops 1 Engine malfunction 2 Fuel tank...

Страница 57: ...0 rpm 6 3 8 2 3600 rpm Engine oil type 4 stroke API SE SG SH or SJ SAE 10W 30 or 10W 40 Engine oil capacity L qt 0 6 0 63 1 0 1 06 Starting system Manual Manual and Electric Manual Manualand Electric...

Страница 58: ...AC output W 2800 3800 Rated power factor 1 0 Rated DC voltage V 12 Rated DC current A 8 3 Safety device type Current breaker Grounding system Neutral ground Neutral bonded to frame AC connections 1 NE...

Страница 59: ...Engine Emission Warranty Information and Statement...

Страница 60: ...the durability period Depending on the size of the engine a selection of time periods can be used to measure the Air Index level see below Descriptive Term Applicable to Emissions Durability Period Mo...

Страница 61: ...ices Consequential damages such as loss of time inconvenience loss of use of the engine or equipment etc Diagnosis and inspection charges that do not result in warranty eligible service being performe...

Страница 62: ...n related part for a period of two 2 years after the date of delivery to the first retail purchaser C WHAT IS COVERED 1 REPAIR OR REPLACEMENT PARTS Repairs and replacement of any warranted part will b...

Страница 63: ...plicable iv Regulator assy gaseous fuel if applicable 2 Air Induction System i Intake manifold if applicable ii Air filter 3 Ignition System i Spark plugs ii Magneto or electronic ignition system iii...

Страница 64: ......

Страница 65: ......

Страница 66: ...390 Wacker Neuson Corporation N92W15000 Anthony Ave Menomonee Falls WI 53051 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Neuson Limited Room 1701 03 1717 20 17 F Tower 1 Grand Century Pl...

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