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1A-4

1A   

OPERATION

G50/G70/G85

1.3

Service Safety

Poorly maintained equipment can become a safety hazard!  In order for the equipment to operate safely and properly
over a long period of time, periodic maintenance and occasional repairs are necessary.  When servicing this
equipment always follow the instructions listed below.

NEVER

 

perform even routine service (oil/filter changes, cleaning, etc.)

unless all electrical components are shut down.

Before servicing this machine, make sure the engine start switch is turned to off 

“O”

, the circuit breakers

are open (off), the emergency stop switch is closed (pushed in), and the negative terminal on battery is
disconnected.  Attach a 

“DO NOT START”

 sign to the control panel. This will notify everyone that the unit is being

serviced and will reduce the chance of someone inadvertently trying to start the unit.  If the unit is connected to
a remote start or transfer switch, make sure the remote switch is also off and tagged.

WARNING

WARNING

DO NOT 

attempt to open the radiator cap while the

unit is running or before the engine has cooled
down.  Severe burns may result!

DO NOT

 allow water to accumulate around the base

of the generator set. If water is present,

 

move the

generator and allow it to dry before servicing.

DO NOT 

service generator if clothing or skin is wet.

DO NOT

 allow untrained personnel to service this

equipment. Only trained electrical tech-nicians should
be allowed to service the electrical components of
this equipment.

DO NOT

 modify the equipment without ex-press

written approval from WACKER Corporation.

When cleaning the unit, 

DO NOT

 pressure wash

the control panel, generator end, or any other
electrical components.  Never allow water to accu-
mulate around the base of the generator set.  If
water is present,

 DO NOT

 service!

ALWAYS

 replace all guards and safety devices

immediately after servicing.

ALWAYS

 let engine cool before transporting or ser-

vicing.

ALWAYS

 remain aware of moving parts and keep

hands, feet and loose clothing away from moving parts
on generator and engine.

ALWAYS

 replace all guards, fasten doors and make

sure all safety devices operate properly after making
repairs or servicing the equipment.

ALWAYS

 keep hands, feet, and loose clothing

away from moving parts on generator and engine.
Stay especially clear of fan blade and use care to
avoid having tools or parts drop into blade.

ALWAYS

 replace all missing and hard-to-read

labels.  Labels provide important operating
instructions and warn of dangers and hazards.

Check and tighten all external fasteners at regular
intervals.

Make sure slings, chains, hooks, ramps, jacks, and
other types of lifting devices are attached securely
and have enough weight-bearing capacity to lift or
hold the equipment safely.  

ALWAYS

 remain aware

of the position of other people around you when
lifting the generator.

Ground Connection

The generator must  be connected to a good earthen ground for proper operating safety!

A central “equipment ground” is provided at the customer connection lugs. This point is connected directly to the
generator set base.  All other system grounds are connected to this central point. Ground the generator in
accordance with the standards defined in national, state and local regulations.

WARNING

Содержание G50

Страница 1: ...OPERATOR S MANUAL MANUAL DE OPERAC ON Mobile Generator Generador M vil G50 G70 G85 0114475 007 0300 0 1 1 4 4 7 5...

Страница 2: ...075250 Kehl 77694 Kehl Goldscheuer Tel 0590 9321 HUNGARIA 1106 BUDAPEST Kada u 137 Tel 36 1 260 8668 IRELAND DUBLIN 13 127A BALDOYLE INDUSTRIAL ESTATE Tel 00353 01 8320218 ITALIA 40016 SAN GIORGIO DI...

Страница 3: ...bserve todas las instrucciones de seguridad descritas en este manual LA INFORMACION CONTENIDA POR ESTE MANUAL FUE BASADA EN LAS MAQUINAS FABRICADAS AL TIEMPO DE SU PUBLICACION WACKER RESERVA EL DERECH...

Страница 4: ...nformation you will always be asked to specify the model item number revision number and serial number of the unit Una placa de identificaci n con el modelo n mero de referencia nivel de revisi n y n...

Страница 5: ...una Etiqueta de Certificaci n Esta etiqueta confirma que el remolque se ajusta a todos los Est ndares Federales para veh culos vigentes en el momento de la fabricaci n La etiqueta incluye el N mero d...

Страница 6: ...or l nea directa al 1 800 424 9393 366 0129 en el rea de Washington DC o escriba a la NHTSA U S Department of Transportation Washington DC 20590 Haciendousodelal neadirectareci nmencionadaUd tambi npo...

Страница 7: ...rcuit Breaker 1A 18 1 17 Engine Start Switch 1A 19 1 18 Voltage Adjustment Rheostat 1A 19 1 19 Warning Light 1A 19 1 20 Connection Lugs 1A 20 1 21 Ground Connection 1A 20 1 22 Convenience Receptacles...

Страница 8: ...1 Safety Information This manual contains DANGER WARNING CAUTION and NOTE callouts which must be followed to reduce the possibility of personal injury damage to the equipment or improper service CAUT...

Страница 9: ...amperage of the tools and equipment attached to the generator must not exceed the load rating of the generator NEVER allow untrained personnel to operate or service the generator The generator set sh...

Страница 10: ...approval from WACKER Corporation When cleaning the unit DO NOT pressure wash the control panel generator end or any other electrical components Never allow water to accu mulate around the base of the...

Страница 11: ...tion If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot...

Страница 12: ...P A V k W k 1 5 1 4 2 7 7 5 4 8 7 6 r e k a e r b n i a M s p m A 5 7 1 5 2 2 0 5 2 r o t a r e n e G 0 5 G 0 7 G 5 8 G e p y T e k a M s s e l h s u r B n o h t a r a M l e d o M 1 0 6 1 L S P 1 6 3...

Страница 13: ...4 7 2 d e e p s e n i g n E m p r 0 0 8 1 m p r 0 0 8 1 r e w o P y b d n a t s s u o u n i t n o c p H B 1 7 4 6 0 0 1 0 9 3 1 1 2 0 1 y t i c a p a c t n a l o o C l s t q 3 2 4 2 y t i c a p a c l...

Страница 14: ...r instructions Safety alert Pressurized con tents Do not open when hot Safety alert No sparks flames or burning objects near machine Stop the engine before adding fuel Use only diesel fuel Safety aler...

Страница 15: ...e described below Pictorial Meaning Pictorial Meaning 114886 Electrical ground Lifting point Remotestartoperation Read operator smanualforinstruc tions REMOTE START FERNSTART ARRANQUE REMOTO DEMARRAGE...

Страница 16: ...LA NOTICE D EMPLOI 2 UTILISER UN GROCHET D ATTELAGE CONFORME AU DEBIT NOMINAL DU POIDS BRUT DE VEHICULE DU TRACTEUR 3 ATTACHER LA REMORQUE FERMEMENT AU VEHICULE TRACTEUR 4 ATTACHER LES CHAINES DE SUR...

Страница 17: ...4 METTRE A TERRE LA MACHINE 5 VERIFIER LE NIVEAU DE TOUS LES FLUIDES DEMARRAGE A LA MAIN 1 DECONNECTER TOUS LES REGIMES EXTERNES 2 REGLER LE COMMUTATEUR DES TENSIONS D ALIMENTATION 3 SERRER LE COMMUT...

Страница 18: ...14886 m TwistLockReceptacle 120 240VAC 50Amp three n GFI Receptacle 120 VAC 20 Amp two o Remote Run Terminal Block p Interlock Switch r Customer Connection Terminal Lugs s Ground Connection t Terminal...

Страница 19: ...ock in readings for one phase push the Engine Hours switch down 1 9 Control Panels continued Voltage Selector Switch E M ERGEN C Y S T O P Emergency Stop Button 1026SD77 1026SD84 Should a fault condit...

Страница 20: ...oltage amperage and frequency of each phase Note To prevent the display from scrolling press the ENG HRS switch down Volts V Displays the AC output voltage being pro duced by the generator Phase Indic...

Страница 21: ...t down BATTERY This gauge measures the engine startingbatteryvoltage Anormalreadingis13 5 14 5V If the gauge falls much below or above these values the engine charging system should be checked With th...

Страница 22: ...s pulled back out Indicates that the engine oil pressure dropped below 15 psi for more than 5 seconds and the Engine Control Module ECM has shut the engine down Indicates that the engine coolant tempe...

Страница 23: ...f the overload should be determined and eliminated Review all loads attached to the generator and make sure they do not exceed the power rating of the unit 1 13 Current Overload Fault Along with engin...

Страница 24: ...o prevent unauthorized personnel from changing the voltage selection To lock switch in position push lock up and attach a padlock through the openings in the locking strip CAUTION NEVERCHANGETHEVOLTAG...

Страница 25: ...crew clockwise to in crease voltage counter clockwise to decrease voltage The voltage can be monitored at the LCD panel 1 17 Engine Start Switch The engine start switch e is a three position switch RE...

Страница 26: ...e customer connection lugs a are located on left at the bottom of the panel behind a hinged door The lugs provide connection points for attachment of outside loads A large label like the one shown in...

Страница 27: ...breaker Each receptacle is protected by its own circuit breaker c d which is located directly above it Power to the receptacles is available any time the gen erator engine is running even with the mai...

Страница 28: ...PELIGRO GEFAHR DANGER TO REDUCE THE RISK OF ELECTRICAL SHOCK READ OPERATORS MANUAL IMPROPER CONNECTION OF GENERATOR TO A BUILDING S ELECTRICAL SYSTEM CAN ALLOW ELECTICAL CURRENT FROM THE GENERATOR TO...

Страница 29: ...od earthen ground per NEC and local regulations Check engine oil coolant and fuel levels and fill as required Determine voltage needs Set voltage selector switch and make correct terminal connections...

Страница 30: ...section Proceedwithgeneratorstart uponlyaftercheck ing each item in that section Thoroughly read and make sure you understand the engine Operator s Manual supplied with the generator Follow the steps...

Страница 31: ...n for a few minutes to warm engine before closing main circuit breaker 1026SD72 c f g d e While the generator is running check for excessive vibration oil leaks or coolant leaks Before closing breaker...

Страница 32: ...he table to estimate the engine power decrease in percent as environmental factors vary from the stan dard conditions 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 Engine Power Deration 7 8 9 10...

Страница 33: ...hen the temperature is low enough and will display ACTIVATING INTAKE HEATER during the time the cold starting aid is acti vated 1 34 Long term Storage If the generator is being stored for several mont...

Страница 34: ...ctly RefertoSection 1 26 Before Starting and 1 27 Manual Start up sec tions in this manual 2 If a check of auto start up circuit is desired attach a short jumper wire minimum 16 gauge insulated equipp...

Страница 35: ...ting levels When using the generator as a standby or substitute power supply make sure the voltage and phase rotation of the line connections match those of the utility lines or of any other power sou...

Страница 36: ...hains have failed The breakawaycableisnotaparkingbrakeandshouldnot be used as one 7 Check that all fasteners on the coupling are secure 8 Check the tread wear and inflation on tires Make sure that all...

Страница 37: ...le 2A 2 2 4 Resetting the Periodic Maintenance Timer 2A 3 2 5 Air Cleaner 2A 3 2 6 Engine Lubrication 2A 4 2 7 Engine Coolant 2A 4 2 8 Trailer Maintenance 2A 4 2 9 Troubleshooting Automatic Shutdown 2...

Страница 38: ...c k n a r c n a e l C m e t s y s d n a s n o i t c e n n o c s e s o h e k a t n i r i a k c e h C t n e m e l e r e t l i f l e u f e c a l p e R r a e w t l e b d n a r e n o i s n e t t l e b c i...

Страница 39: ...the periodic maintenance timer If the periodic maintenance timer is at zero press the ENG HRS switch UP and hold until the TIME TO SERVICE resets to 250 hours If the service time is greater than zero...

Страница 40: ...is required in the first 100 hour period a longer break in period may be required In these situations an additional 100 hour break in period is recommended using a new change of John Deere Engine Bre...

Страница 41: ...nengineblock Checkforcontinu ity between sender on engine block and engine con trol module See wiring diagrams 6 If sender and wiring are good consult engine manufacturer sOperator sManualorServiceMan...

Страница 42: ...5 7 CT 1 12 13 11 LL Y O Y Br Br Br B B B 7 6 CT 2 CT 3 B B Br B B B B B B B 9 10 16 15 14 9 9 9 Br LL LLLL LL G Y G YG Y G Y B B B B B B B B B B B B B B B 6 8 9 8 9 8 Ref Description 1 Lug safety lim...

Страница 43: ...netic pickup 5 Oil pressure sender 6 Water temperature sender 7 Main circuit breaker 8 Shunt 9 Emergency Stop switch 10 Safety interlock switch LED 11 Engine control module 12 Plug 1 engine sender inp...

Страница 44: ...left side red light Ref Description Colors in harness and lights Rear tail light R Brake light Br Tail light B Ground Side lights R Power B Ground Harness G Right brake light and directional Y Left br...

Страница 45: ...C 18 1 17 Interruptor para arranque del motor 1C 19 1 18 Re stato para la regulaci n de la tensi n 1C 19 1 19 Luz indicadora de alarma 1C 19 1 20 Terminales bornes de conexi n para cables 1C 20 1 21 C...

Страница 46: ...guntas sobre el modo de operaci n o servicio de este equipo 1 1 Informaci n Sobre la Seguridad Este manual contiene notas de PELIGRO ADVERTENCIA PRECAUCION Y NOTA las cuales precisan ser seguidos para...

Страница 47: ...os amperajesindividualesdelasherramientasyequipos conectados no deber sobrepasar el valor de la corriente nominal suministrada por el generador NUNCA permita que personal no entrenado haga marchar o l...

Страница 48: ...dedor de la base del generador Mueva el generador si fuese necesario y espere hasta que el equipo est seco antes de proceder con los trabajos de mantenimiento NO lleve a cabo trabajos de mantenimiento...

Страница 49: ...uejas similares adicionales podr n conducir a una investigaci n por parte de la NHTSA Si la NHTSA determina que existen defectos en un grupo de veh culos podr ordenar que los mismos sean retirados de...

Страница 50: ...5 7 1 5 2 2 0 5 2 r o d a r e n e G 0 5 G 0 7 G 5 8 G o p i T e t n a c i r b a F s a l l i b o c s e n i s n o h t a r a M o l e d o M 1 0 6 1 L S P 1 6 3 2 0 6 1 L S P 1 6 3 4 0 6 1 L S P 1 6 3 r o...

Страница 51: ...r 0 0 8 1 a i c n e t o P y b d n a t s o s u o t n o r p e d a u n i t n o c p H B 1 7 4 6 0 0 1 0 9 3 1 1 2 0 1 e t n a r e g i r f e r o d i u q l o d i n e t n o C l s t q 3 2 4 2 e t n a c i r b...

Страница 52: ...antenimiento Para instrucciones lea el manual del operario Alerta de seguridad Contenidos bajo presi n No abrir al estar caliente Alerta de seguridad Nada de chispas llamas u objetos que queman cerca...

Страница 53: ...n descriptas a continuaci n S mbolo Significado S mbolo Significado 114886 Puesta a tierra el ctrica Punto de izaje Marchaconarranqueremoto Para instrucciones lea el manual del operario REMOTE START F...

Страница 54: ...AS LUCES DEL REMOLQUE 1 LIRE LA NOTICE D EMPLOI 2 UTILISER UN GROCHET D ATTELAGE CONFORME AU DEBIT NOMINAL DU POIDS BRUT DE VEHICULE DU TRACTEUR 3 ATTACHER LA REMORQUE FERMEMENT AU VEHICULE TRACTEUR 4...

Страница 55: ...CALES DE ROUES 4 METTRE A TERRE LA MACHINE 5 VERIFIER LE NIVEAU DE TOUS LES FLUIDES DEMARRAGE A LA MAIN 1 DECONNECTER TOUS LES REGIMES EXTERNES 2 REGLER LE COMMUTATEUR DES TENSIONS D ALIMENTATION 3 SE...

Страница 56: ...b c e f d 114886 m Tomacorriente twist lock 120 240 VAC 50 Amp tres unidades n Tomacorriente guardacorriente 120 VAC 20 Amp dos unidades o Bloque terminal control remoto p Interruptor de bloqueo r Ter...

Страница 57: ...aje E M ERGEN C Y S T O P Bot n detenci n de emergencia 1026SD77 1026SD84 tambi n podr ser utilizado para bloquear la lectura de la tensi n el amperaje y la frecuencia para una fase individual cualqui...

Страница 58: ...aje y de la frecuencia de cada fase Nota Empuje el interruptor ENG HRS hacia abajo para evitar que avance el display Tensi n V Indica el valor de la tensi n alterna CA suministrada por el generador Fa...

Страница 59: ...IA El instrumento mide la tensi n de arranquedelmotorenlabater a Latensi nnormalesde 13 5 14 5 V Se deber proceder a controlar el sistema de carga del motor si el valor indicado resulta ser bastante m...

Страница 60: ...gundosyqueelM dulodeControldel motor ECM ha procedido a detener el motor Falla alta temperatura de motor Indicaqueell quidorefrigerantedelmotorhasobrepasado la temperatura de 239 Fahrenheit durante m...

Страница 61: ...er determinar y eliminar la causa de la sobrecarga Revise todas las cargas conectadas al generador y verifique que las mismas no sean m s altas que el amperaje nominal del equipo 1 13 Falla sobrecarga...

Страница 62: ...Para trabar la llave selectora empuje hacia arriba la traba y coloque luego un candado a trav s de las aberturas PRECAUCION NUNCA GIRE LA LLAVE SELECTORA DE TENSI N CON EL MOTOR DEL GENERADOR EN MARCH...

Страница 63: ...anti horario para bajar la tensi n La tensi n podr ser controlada en el tablero de control LCD 1 17 Interruptor para arranque del motor Elinterruptorparaarranquedelmotor e esunallavede tres posiciones...

Страница 64: ...o est n ubicados en la parte inferior izquierda del tablero detr s de una puerta abisagrada Los terminales bornes permiten la conexi n de cargas externas al generador Una etiqueta similar a la que se...

Страница 65: ...de circuito c d ubicado directamente por encima del toma Los tomacorrientes podr n entregar corriente el ctrica en todo momento y siempre que est en marcha el generador independientemente de que est...

Страница 66: ...CON EL INTERRUPTOR PRINCIPAL DE CIRCUITO Y COLOQUE EL INTERRUPTOR DE DETENCION DEL MOTOR EN LA POSICION O ANTES DE INSPECCIONAR O INTENTAR LLEVAR A CABO CONEXIONES EN EL BLOQUE TERMINAL DANGER PELIGRO...

Страница 67: ...niveles de aceite l quido refrigerante y reponga si fuera necesario Establezca cu l es la tensi n requerida Ajuste la llave selectora de voltaje a la tensi n correcta y lleve a cabo cuidadosamente las...

Страница 68: ...posici n de la llave selectora de voltajes a y verifique que est ubicada en la posici n para la tensi n voltaje desalidadeseada Luegobloqueela llave selectora 2 Verifique que el interruptor de arranqu...

Страница 69: ...relinterruptor principal de circuito 1026SD72 c f g d e Mientras que el generador se encuentra en marcha verifiquelaausenciadevibracionesexcesivas p rdidas de aceite o l quido refrigerante Antes de pr...

Страница 70: ...re el nivel del mar 0 de humedad relativa temperatura de admisi n del aire de 77 F 25 C temperatura de admisi n del combustible de 104 F 40 C Rem tase a la tabla para estimar la ca da de potencia del...

Страница 71: ...todas las puertas de acceso despu s de estacionar el equipo NO estacione el equipo en zonas bajas que podr an llegar a inundarse durante tormentas nocturnas 1 32 Izaje del equipo El punto central de...

Страница 72: ...tasealasSecciones1 26Antes del arranque del generador y 1 27 Arranque Manual en este manual 2 Haga un puente con un cable corto m nimo 16 gauge 1 5mm2 aislado yconpinzasdecontactoenambas puntasentrelo...

Страница 73: ...cualquier otro tipo de dispositivo para arranque remoto es responsabilidad del usuario del generador La instalaci n de este tipo de dispositivos s lo podr ser Verifique que la tensi n voltaje y la ro...

Страница 74: ...El cable de desprendimiento no es ni deber ser utilizado como freno de estacionamiento 7 Verifiquequetodaslasatornilladurasdelacopleest n bien ajustadas 8 Controleelestado desgasteypresi ndelascubier...

Страница 75: ...Filtro de aire 2C 3 2 6 Lubricaci n del motor 2C 4 2 7 L quido refrigerante para el motor 2C 4 2 8 Mantenimiento del remolque 2C 4 2 9 B squeda de problemas despu s de una detenci n autom tica 2C 5 2...

Страница 76: ...i c c e p s n i a n u a g a H e l b i t s u b m o c e d o r t l i f l e e l o r t n o C a r e t a b a l e d o t n e i m i n e t n a m a g a H e t i e c a e d o r t l i f l e e c a l p m e e r y r o t...

Страница 77: ...HASTA PROXIMO MANTENIMIENTO quede en 250 horas si el tiempo indicado hasta el pr ximo mantenimiento peri dico es de cero Empuje el interruptor ENG HRS hacia arriba y mant ngalo en esa posici n por 30...

Страница 78: ...po significante o si result necesario compensar agregar aceite du rante las primeras 100 horas de marcha En estos casos se recomiendan otras 100 horas adicionales de ablande No olvide de llevar a cabo...

Страница 79: ...rve la temperatura del l quido refrigerante Detenga el mo tor si la temperatura est por encima de los 234 F 112 C Latemperaturademarchanormaldelmotor es de 170 190 F 77 88 C 2 Permita que el motor se...

Страница 80: ...3 B B Br B B B B B B B 9 10 16 15 14 9 9 9 Br LL LLLL LL G Y G YG Y G Y B B B B B B B B B B B B B B B 6 8 9 8 9 8 1028SD98 N Descripci n 1 Interruptor limitador de terminal 2 Terminales mec nicos 3 Ba...

Страница 81: ...motor 1028SD99 1 LED detenci n de emergencia 2 Interruptor de bloqueo de seguridad 3 Terminales mec nicos 4 Sensor magn tico 5 Transmisor presi n de aceite 6 Transmisor temperatura l q refrigerante 7...

Страница 82: ...Tierra L Frenos el ctricos B Carga de bater a R R B B Br B B B R Br B R W W W W 1 2 7 8 R B R B B L 6 9 10 5 4 Y G Br W B L 7 5 3 R R B B Br B B B R Br B R R B R B Y G Br W 1 9 7 8 6 2 10 7 3 1029SD0...

Страница 83: ...ofen Fax 07563 85 73 Tel 07563 82 76 85716 Unterschlei heim Fax 089 3 17 13 07 Tel 089 3 10 60 31 85077 Manching Fax 08459 76 02 Tel 08459 69 97 82538 Geretsried Fax 08171 3 14 09 Tel 08171 3 12 68 83...

Страница 84: ...30 Tel 56 2 7400014 Antofagasta Orella 975 Tel 56 55 227250 Temuco Balmaceda 298 Tel 56 45 214425 AUSTRALIA CLAYTON VIC 3169 PO Box 1315 RMDC Tel 61 03 95474033 Norwood S A 5067 45 Beulah Road Tel 08...

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