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Maintenance

CT 36 / CT 48

wc_tx000374gb.fm

Maintenance

4.1

Periodic Maintenance Schedule - Honda

The chart below lists basic machine and engine maintenance. Refer to
your engine Operator’s Manual for additional information on engine
maintenance.

Daily

After

first

20 hrs.

Every

hrs.

Every

100

hrs.

Every

300

hrs.

Check fuel level.

Check engine oil level.

Inspect fuel lines.

Inspect air filter. Replace as needed.

Check external hardware.

Clean trowel after each use to remove
concrete splatter.

Grease blade arms as needed.

Clean air cleaner elements.

Change engine oil.

Check drive belt.

Clean sediment cup.

Check and clean spark plug.

Check and adjust valve clearances.

Содержание CT 36

Страница 1: ...Trowel CT 36 CT 48 OPERATOR S MANUAL 0159226en 005 0408 0 1 5 9 2 2 6 E N...

Страница 2: ......

Страница 3: ...10 2 6 Safety and Information Labels 11 3 Operation 16 3 1 Application 16 3 2 New Machine Set up 16 3 3 Recommended Fuel 16 3 4 Installing Blades 17 3 5 Installing and Adjusting Handles 18 3 6 Contro...

Страница 4: ...34 4 6 Air Cleaner Wacker 35 4 7 Spark Plug 36 4 8 Cleaning Sediment Cup Honda 37 4 9 Cleaning Fuel Strainer Wacker 37 4 10 Adjusting Idle Speed Honda 38 4 11 Carburetor Adjustment Honda 39 4 12 Belt...

Страница 5: ...erviced Follow operating instructions carefully If you have questions about operating or servicing this equipment please contact Wacker Corporation The information contained in this manual was based o...

Страница 6: ...us situation which if not avoided could result in minor or moderate injury NOTICE Used without the safety alert symbol NOTICE indicates a hazardous situation which if not avoided could result in prope...

Страница 7: ...ve the machine running unattended 2 2 5 NEVER operate the machine with the beltguard missing Exposed drive belt and pulleys create potentially dangerous hazards that can cause serious injuries 2 2 6 N...

Страница 8: ...nd follow the warning instructions in the engine Owner s Manual and the safety guidelines below Failure to follow the warnings and safety standards could result in severe injury or death 2 3 1 DO NOT...

Страница 9: ...f fuels or flammable solvents to clean parts especially in enclosed areas Fumes from fuels and solvents can become explosive 2 4 5 DO NOT remove blades while the machine is hanging overhead 2 4 6 ALWA...

Страница 10: ...Safety Information CT 36 CT 48 wc_si000139gb fm 10 2 5 Label Locations...

Страница 11: ...ER Engines emit carbon monoxide operate only in well ventilated area Read the Operator s Manual No sparks flames or burning objects near the machine Shut off the engine before refueling WARNING Hot su...

Страница 12: ...n i s h i t G l e i t s c h e i b e v o m B e t o n g l t t e r e n t f e r n e n b e v o r d a s G e r t u b e r K o p f h h e g e h o b e n w i r d G l e i t s c h e i b e k a n n f a l l e n u n d...

Страница 13: ...infor mation found on this plate so it will be available should the nameplate become lost or dam aged When ordering parts or requesting ser vice information you will always be asked to specify the mo...

Страница 14: ...formation CT 36 CT 48 wc_si000139gb fm 14 Label Meaning Open the fuel flow valve Close the choke Turn engine key switch to ON position Place throttle in the IDLE position Pull the rewind starter Open...

Страница 15: ...CT 36 CT 48 Safety Information wc_si000139gb fm 15 Press the stop button Turn engine key switch to OFF position Close the fuel flow valve Label Meaning...

Страница 16: ...depend on operator skill and job conditions DO NOT use this machine for any application other than troweling concrete 3 2 New Machine Set up Trowels are shipped from the factory with the handle remove...

Страница 17: ...r pans and finish blades Note Trowel blades must NOT be interchanged i e do NOT put larger diameter blades on a smaller diameter trowel 3 4 1 Finish blades are flat on both edges and can be installed...

Страница 18: ...all the way forward away from the operator OR turn the twist pitch control handle counterclockwise as far as possible Connect the cable to the fork k as shown and adjust the cable nut so the cable is...

Страница 19: ...CT 36 CT 48 Operation wc_tx000373gb fm 19 wc_gr001758 f g h j k m...

Страница 20: ...fm 20 3 6 Controls See Graphic wc_gr003219 Ref Description Ref Description a Throttle lever d Handle height adjustment if equipped b Stop button e Foldable handle adjustment if equipped c Twist pitch...

Страница 21: ...r loses his her grip on the trowel the engine control module will sense that the machine is spinning and shut off the engine The momentum of the spinning trowel will engage the brake and stop the hand...

Страница 22: ...is started when the throttle is not in the idle position the engine should not start This is a feature of the engine control module that prevents wide open throttle startup 3 9 4 Pull starter rope j D...

Страница 23: ...raphic wc_gr003219 wc_gr001098 3 10 1 Reduce engine RPM to idle by moving the throttle lever to idle position a1 3 10 2 Push the stop button b 3 10 3 Turn engine switch to OFF h2 3 10 4 Close fuel val...

Страница 24: ...tarted when the throttle is not in the idle position the engine should not start This is a feature of the engine control module that prevents wide open throttle startup 3 11 4 Pull starter rope j Do n...

Страница 25: ...op Wacker See Graphic wc_gr003219 wc_gr002747 3 12 1 Reduce engine RPM to idle by moving the throttle lever to idle position a1 3 12 2 Push the stop button b 3 12 3 Turn engine switch to OFF h1 3 12 4...

Страница 26: ...or not functioning properly 3 14 Operation See Graphic wc_gr003239 ALWAYS test the function of the engine control module before operating the trowel DO NOT operate the trowel if the engine control mo...

Страница 27: ...ch set of work passes be at 90 to the previous set of work passes This will help prevent the creation of valleys in the slab surface For example in the illustration the second set of work passes 2 is...

Страница 28: ...sed when the input shaft is rotated and is shifted out from its seated position This is accomplished when the gear on this shaft rotates working against the output shaft gear forcing the shaft out If...

Страница 29: ...operator to decrease pitch For final finishing stages it is sometimes desirable to add weights to the trowel guard rings to increase the burnishing force Wacker supplies weight kits for this purpose R...

Страница 30: ...gine maintenance Daily After first 20 hrs Every 50 hrs Every 100 hrs Every 300 hrs Check fuel level Check engine oil level Inspect fuel lines Inspect air filter Replace as needed Check external hardwa...

Страница 31: ...e performed by any repair establishment or individual Daily After first 25 hours Every 2 weeks or 50 hrs Every 75 hrs Every month or 100 hrs Every 150 hrs Every 200 hrs Every year or 300 hrs Every 500...

Страница 32: ...e interests of environmental protection place a plastic sheet and a container under the machine to collect any liquid which drains off Dispose of this liquid in accordance with environmental protectio...

Страница 33: ...id which drains off Dispose of this liquid in accordance with environmental protection legislation 4 4 2 Remove the oil drain cap a 4 4 3 Allow the oil to drain 4 4 4 Install the drain cap 4 4 5 Fill...

Страница 34: ...low flash point solvents for cleaning the air cleaner A fire or explosion could result To service 4 5 1 Remove air cleaner cover a Remove both elements and inspect them for holes or tears Replace dama...

Страница 35: ...e dry and dusty conditions the elements should be maintained daily Replace an element when it is saturated with dirt that cannot be removed 4 6 1 Remove the air cleaner cover a Remove the filter assem...

Страница 36: ...ing the engine Do not touch the muffler while it is hot Note Refer to section Technical Data for the recommended spark plug type and the electrode gap setting 4 7 1 Remove the spark plug and inspect i...

Страница 37: ...le solvent Dry and reinstall them 4 8 4 Turn the fuel valve on and check for leaks 4 9 Cleaning Fuel Strainer Wacker See Graphic wc_gr001093 4 9 1 To remove water and dirt close the fuel lever and rem...

Страница 38: ...he blades will engage unless the belt is removed from the machine Adjust engine to the no load or idle speed per the Technical Data 4 10 1 Start the engine and allow it to warm up to normal operating...

Страница 39: ...ill engage unless the belt is removed from the machine The pilot screw a is fitted with a limiter cap to prevent excessive enrichment of the air fuel mixture in order to comply with emission regulatio...

Страница 40: ...ng To replace the drive belt 4 12 1 Disconnect the spark plug lead To avoid accidental starting of the engine always disconnect the spark plug lead before working on machine 4 12 2 Loosen the screws d...

Страница 41: ...ck quantity through plug a located on side of gearbox Oil level should be to bottom of the plug threads See Technical Data for oil quantity and type 4 14 Optional Weights To install optional weights p...

Страница 42: ...et The lumber must be long enough to extend past the ring guard c Balance the weight between the partners and lift the machine by the handle and the lumber To reduce risk of back injury while lifting...

Страница 43: ...CT 36 CT 48 Maintenance wc_tx000374gb fm 43...

Страница 44: ...ove spark plug and pour 15 ml ounce of SAE 30 engine oil into the cylinder Replace spark plug and crank engine to distribute oil Refer to engine manual Clean dirt from cylinder cylinder head fins blow...

Страница 45: ...throttle lever and cable for proper operation Engine runs poor trowel operation Check drive belt for wear or damage Check clutch for wear or damage Clean debris from moving parts and trowel arms Engin...

Страница 46: ...A Variable Speed V Engine Horsepower 4 5 6 8 9 11 13 Handle Type Item No Length of Handle mm in Pitch Type Weight kg lbs Solid 0159659 1740 68 5 Twist 10 21 Folding 0159660 1740 68 5 Twist 12 26 5 Ad...

Страница 47: ...040 79x36x41 94 208 103 226 CT 36 8A V 0009442 915x915x686 36x36x27 2005x915x1040 79x36x41 94 208 103 226 CT 36 9 0009444 915x915x686 36x36x27 2005x915x1040 79x36x41 90 199 98 217 CT 36 9 V 0009447 91...

Страница 48: ...NGK BR6HS Champion RL86C Electrode Gap mm in 0 7 0 8 0 028 0 031 0 6 0 7 0 024 0 028 Engine Speed full load rpm 3800 100 Engine Speed idle rpm 1450 100 1400 100 Clutch engagement rpm 1800 Valve Cleara...

Страница 49: ...0 7 0 8 0 028 0 031 Engine Speed full load rpm 3800 100 Engine Speed idle rpm 1450 100 1400 100 Clutch engagement rpm 1800 Valve Clearance cold intake exhaust mm in 0 15 0 006 0 20 0 008 0 07 0 13 0...

Страница 50: ...031 Engine Speed full load rpm 3800 100 Engine Speed idle rpm 1450 100 1400 100 Clutch engagement rpm 1800 Valve Clearance cold intake exhaust mm in 0 15 0 006 0 20 0 008 0 07 0 13 0 0028 0 0051 0 17...

Страница 51: ...Electrode Gap mm in 0 7 0 8 0 028 0 031 Engine Speed full load rpm 3800 100 Engine Speed idle rpm 1450 100 Clutch engagement rpm 1800 Valve Clearance cold intake exhaust mm in 0 15 0 006 0 20 0 008 A...

Страница 52: ...eter mm in Number of Blades Gear Box Lubrication type ml oz Speed Range rpm Pitch Range degrees Trowel CT 36 5A 0009438 0620106 915 36 4 Mobil Glygoyle 460 Approx 620 21 60 125 0 30 CT 36 6 0009443 CT...

Страница 53: ...on value obtained for the entire operating rpm range is C m s2 The maximum hand and arm vibration value obtained within the entire operating rpm range is D m s2 The minimum hand and arm vibration valu...

Страница 54: ......

Страница 55: ......

Страница 56: ...es and other penalties being imposed Copyright 2003 Association of Equipment Manufacturers Trowel qxd 11 24 04 10 18 AM Page 1 U S Department of Labor publishes Safety and Health Regulations and Stand...

Страница 57: ...herefore it is your responsibility to use good safety practices in these areas Do not use the trowel for any purpose other than its intended purposes or applications The information provided in this m...

Страница 58: ...CLOTHING Consult your supervisor for specific instructions on a job and the personal safety equipment required For instance you may need Hard Hat Heavy Gloves Eye Protection Ear Protectors Safety Sho...

Страница 59: ...of plates and welds Check for loose broken or missing parts on the trowel including brackets vibration isolators nuts and bolts Hardware should be replaced with original equipment manufacturer s OEM p...

Страница 60: ...ughly check the area for unusual or dangerous conditions such as tools or items that may damage the trowel or be propelled by the trowels rotating blades Note where pipes and forms are located Locate...

Страница 61: ...to spin While firmly holding the handle with one hand start the engine following the guidelines in the engine manufacturer s instruction manual Hold the handle bar firmly with both hands while the tr...

Страница 62: ...r near the trowel while it is in operation Do not use the trowel for any purpose other than its intended purposes or applications 13 WORK SAFELY Trowel qxd 11 24 04 10 18 AM Page 13 ELECTRICAL EQUIPME...

Страница 63: ...ROWELS Some walk behind trowels can be lifted or moved by two people utilizing lifting tubes or other special attachments Generally however they must be lifted using lifting bales special lifting brac...

Страница 64: ...n walk behind trowels and disconnect the battery disconnect the spark plug wire on walk behind trowels before performing maintenance on the machine Disconnect the electric cord on electrical machines...

Страница 65: ...ines if engine is flooded or the smell of gasoline is present A stray spark could ignite fumes Know where fire extinguishers are kept how they operate and for what type of fire they are intended Check...

Страница 66: ...ury occurs seek immediate medical treatment by a physician familiar with injuries that are caused by hydraulic oil escaping under pressure Use a piece of wood or cardboard to find hydraulic oil leaks...

Страница 67: ...specific trowel Make them a working part of your safety program Keep in mind that this safety manual is written for only this type of machine Practice all other usual and customary safe working precau...

Страница 68: ...AEM_ConcretePowerTrowel qxd 7 23 03 6 31 AM Page 1...

Страница 69: ...Typ Tipo Type CT 36 CT 48 3 Item number of equipment Artikelnummer N mero de referencia de la m quina Num ro de r f rence du mat riel 0009438 0009439 0009442 0009443 0009444 0009447 0009448 0620106 00...

Страница 70: ...02 0 Fax 49 0 89 3 54 02 3 90 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Skyline Tower Suite 2303 2...

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