32DSST06.B
S-SERIES PRIVATE USE SERVICE MANUAL
TABLE OF CONTENTS
SEPTEMBER 2020
iii
TABLE OF CONTENTS
Chapter
Page
I. INTRODUCTION ..................................................................................................................... 1-1
A. RICON FIVE-YEAR LIMITED WARRANTY .................................................................................. 1-2
B. SHIPMENT INFORMATION .......................................................................................................... 1-3
C. GENERAL SAFETY PRECAUTIONS ........................................................................................... 1-3
D. MAJOR LIFT COMPONENTS ...................................................................................................... 1-4
II. INSTALLATION ...................................................................................................................... 2-1
A. MECHANICAL INSTALLATION ................................................................................................... 2-1
1.
LIFT LOCATION ........................................................................................................................................ 2-1
2.
LIFT INSTALLATION GUIDELINES .......................................................................................................... 2-1
3.
LIFT INSTALLATION INTO VANS ............................................................................................................. 2-2
4.
LIFT INSTALLATION INTO BUSES .......................................................................................................... 2-5
B. ELECTRICAL INSTALLATION..................................................................................................... 2-6
1.
INSTALL MAIN CIRCUIT BREAKER ......................................................................................................... 2-7
2.
ROUTE AND CONNECT MAIN POWER CABLE ..................................................................................... 2-7
3.
CONNECT CONTROL PENDANT ............................................................................................................ 2-8
4.
GROUND (COMMON) CONNECTIONS ................................................................................................... 2-9
5.
INSTALLATION OF INTERLOCK DEVICE ............................................................................................. 2-10
C. FINAL ADJUSTMENTS .............................................................................................................. 2-10
1.
LIMIT SWITCH ADJUSTMENT ............................................................................................................... 2-10
2.
PLATFORM TILT ADJUSTMENT ............................................................................................................ 2-12
3.
PLATFORM PRESSURE SWITCH CHECK AND ADJUSTMENT .......................................................... 2-13
D. VERIFY INSTALLATION ............................................................................................................ 2-15
E. CUSTOMER ORIENTATION ...................................................................................................... 2-15
III. MAINTENANCE AND REPAIR .............................................................................................. 3-1
A. LUBRICATION ............................................................................................................................. 3-1
B. CLEANING ................................................................................................................................... 3-1
C. MAINTENANCE SCHEDULE ....................................................................................................... 3-1
D. TROUBLESHOOTING .................................................................................................................. 3-3
1.
LIFT TROUBLESHOOTING ...................................................................................................................... 3-3
2.
PUMP SOLENOID LED STATUS INDICATOR ......................................................................................... 3-4
3.
BRIDGEPLATE CABLE ASSEMBLY REPLACEMENT ............................................................................ 3-4
4.
S-SERIES LIMIT SWITCH STATES .......................................................................................................... 3-5
E. HYDRAULIC CIRCUIT DIAGRAM ................................................................................................ 3-6
F. ELECTRICAL WIRING DIAGRAM ............................................................................................... 3-7
1.
DIAGRAM LEGENDS ................................................................................................................................ 3-7
2.
WIRING DIAGRAM .................................................................................................................................... 3-8
IV. PARTS DIAGRAMS AND LISTS ............................................................................................ 4-1
APPENDIX: Lift
S
pecifications ....................................................................................................... 4-22
