WABCO TP19039 Скачать руководство пользователя

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INSTALLING AND CONFIGURING THE

WABCO iABS WITH AUTOMATIC LIFT

AXLE CONTROL OPTION

KITS 400 612 039 0, 400 612 040 0, 400 612 041 0. MUST BE USED WITH THE WABCO

PREMIUM ECU/VALVE ASSEMBLIES: 400 500 350 0 (2S/1M), 400 500 450 0 (4S/2M)

TP19039

TECHNICAL BULLETIN

Содержание TP19039

Страница 1: ...THE WABCO iABS WITH AUTOMATIC LIFT AXLE CONTROL OPTION KITS 400 612 039 0 400 612 040 0 400 612 041 0 MUST BE USED WITH THE WABCO PREMIUM ECU VALVE ASSEMBLIES 400 500 350 0 2S 1M 400 500 450 0 4S 2M...

Страница 2: ......

Страница 3: ...ontinue the production of parts described at any time Table of Contents 1 General Information 4 2 Safety Information 6 3 Important Information 6 4 Introduction 7 4 1 Configuration of Lift Axles by Fun...

Страница 4: ...t in irreversible injury or death if the warning is ignored CAUTION Description of a possible situation which may result in irreversible injury if the warning is ignored NOTICE Description of a possib...

Страница 5: ...ocuments and standards applicable to WABCO products such as SAE J447 and SAE J908 at www sae org Refer to the National Highway Tra c Safety Administration NHTSA website to find all current documents r...

Страница 6: ...aution hazard alert messages in this publication They provide information that can help prevent serious personal injury damage to components or both WARNING To prevent serious eye injury always wear s...

Страница 7: ...trailer manufacturer When the lift axle control valve is activated and raises the axle an optional lift axle indicator on the trailer is activated to signal to the driver that the lift axle is in the...

Страница 8: ...er supply air This feature is useful for slider positioning or fast loading operations to ensure that the lift axle is in the down position Specifically when the delivery line from the trailer spring...

Страница 9: ...1908 WARNING When you work on an electrical system the possibility of electrical shock exists and sparks can ignite flammable substances You must always disconnect the battery ground cable before you...

Страница 10: ...10 Introduction Fig 2 4017324a...

Страница 11: ...11 Introduction Fig 3 4017173a...

Страница 12: ...yonet connector end of the cable will plug into the pressure sensor P N 441 044 106 0 Refer to Figures 1 2 and 3 depending on the override functionality selected The pressure sensor must be attached t...

Страница 13: ...ft axle in the lowered position as long as the parking spring brakes are set This is achieved by pulling the red dash valve in the towing vehicle to remove supply air from the trailer B For Trailers w...

Страница 14: ...light cable is not part of the kit Please choose the appropriate length for your application Refer to Appendix IV WABCO requires that an LED light or incandescent light of less than 1 amp is used Ens...

Страница 15: ...15 Introduction Fig 6 4017111a 2 From the top menu bar go to the Modify pull down menu and select GIO Configuration Figure 7 Fig 7 4015076a...

Страница 16: ...appear asking if the optional lift axle indicator light will be used Select Yes or No depending on the trailer application Figure 8 Fig 8 4017327a Once you select whether the optional indicator light...

Страница 17: ...17 Introduction Fig 9 4017328a CABLE CONNECTIONS WITH INDICATOR LIGHT Fig 10 4017329a CABLE CONNECTIONS WITHOUT INDICATOR LIGHT...

Страница 18: ...n of the optional light being used if previously selected The lifting and lowering pressures can then be entered Figure 12 Fig 12 4017331a Determining Lifting and Lowering Pressures Values will be obt...

Страница 19: ...validated and programmed when the OK button is pressed When a confirmation message appears press the OK button to continue Figure 13 Fig 13 4017332a 7 After selecting OK on the Lift Lowering Pressure...

Страница 20: ...r and ensure both air and power are hooked up Release the trailer spring brakes using the red trailer brake valve on the tractor dash The lift axle should move to the raised position once the spring b...

Страница 21: ...CABLE 4 4 2 Using the Lift Axle Test Rig Automatic Override Prior to beginning the test the WABCO ABS with Lift Axle Control must be installed and have successfully completed the End of Line testing...

Страница 22: ...ft axle test rig tee fitting 2 Connect the test rig s pressure sensor to the pressure sensor cable which is plugged into port 1 of the HUB cable plugged into GIO 1 or directly plugged into GIO 1 if th...

Страница 23: ...ures from 40 to 300 F 40 to 150 C Lubricants approved for use on WABCO sensors and spring clips are as follows The use of non approved lubricants is at your own risk Please note that non approved lubr...

Страница 24: ...a provision for the sensor extension cable are recommended as opposed to tie wraps WABCO does not supply this part Fig 18 SENSOR CABLE 3 76 MM 4003573a 5 Install the wheel hub carefully so that the t...

Страница 25: ...loop Do not coil the cable and pinch into a bowtie or dog bone shape All cable zip ties should be tightened in a manner only to the extent that the cable is held sufficiently in place Fasten the exces...

Страница 26: ...ture or air line This first anchor point should be a minimum 6 inches 152 mm of cable length from the cable com ponent connection and a maximum of 12 inches 305 mm This applies to all sensor power val...

Страница 27: ...remote mounted cables the sen sor extension cables are attached to the air lines Cable clips are preferred over zip ties It is important to remember that cables should be fastened in a manner where t...

Страница 28: ...round point A common chassis ground point connects the trailer frame chassis to the ground pin of the J560 seven way connector and will protect the vehicle electrical system from unwanted electrical n...

Страница 29: ...isconnect all cable connections to devices and components and protect the plug ins and connec tions from contamination and humidity Always connect the grounding electrode directly with the metal next...

Страница 30: ...Control Valve Cable 1 3 449 826 030 0 Pressure Sensor Cable 1 4 894 600 120 2 GIO HUB Cable 1 or 2 Qty 1 If indication light is not used Qty 2 If indication light is used NOTE KIT ONLY COMES WITH 1 5...

Страница 31: ...e 3 Pin Pressure Sensor Automatic Override Switch Cable 449 826 010 0 449 826 030 0 449 826 100 0 1 M 3 M 10 M GIO 1 or 2 GIO Cable 2 Pin Lift Axle Valve Cable 449 408 010 0 449 408 040 0 449 408 060...

Страница 32: ...32 Appendix IV PARTS LIST Slot on iABS Modulator Application Part Number Length N A Lift Axle Control Valve 463 084 050 0 N A N A Pressure Switch 431 700 002 0 N A...

Страница 33: ...33 Notes Notes...

Страница 34: ...Vehicle Motion Control Integrated Safety Automated Driving and Electric Mobility ZF o ers comprehensive solutions for established vehicle manufacturers and newly emerging transport and mobility servic...

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