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Compressor Replacement

9

WABCO

 Maintenance Manual 31 (Revised 08-18)

Installation

NOTE: 

A Torx

 tool is required for this procedure.

Cylinder head valve components MUST be aligned in the correct 
position in order for the compressor to function.

1.

Align the hole in the cylinder head gasket with the unloader 
passage on the top of the crankcase. Figure 3.5.

Figure 3.5

NOTE: 

A light application of engine oil will hold the sliding leaf 

to the inlet valve.

2.

Install the sliding leaf. The two holes in the sliding leaf must be 
installed over the two pins on the base of the cylinder head. 
Figure 3.6.

Figure 3.6

3.

Position the inlet valve on the bottom of the cylinder head. Align 
the large holes. Figure 3.7.

Figure 3.7

4.

Position the cylinder head on top of the crankcase. Ensure the 
notched pins on the cylinder head align with the recesses in 
the block. Only two bolt holes have split alignment sleeves. 
Figure 3.8.

Figure 3.8

Figure 3.5

Figure 3.6

CYLINDER

HEAD GASKET

1003384b

UNLOADER

PASSAGE

HOLE ALIGNMENT

1003386a

SLIDING LEAF

VALVE

Figure 3.7

Figure 3.8

1003385a

INLET

VALVE

1003379a

CYLINDER

HEAD

ALIGNMENT

SLEEVE

CYLINDER

HEAD

ALIGNMENT

SLEEVE

Содержание System Saver 318

Страница 1: ...NON THROUGH DRIVE THROUGH DRIVE SYSTEM SAVER 318 AIR COMPRESSOR FOR MACK E TECH AND ASET ENGINES MAINTENANCE MANUAL...

Страница 2: ...Follow your company s maintenance and service installation and diagnostics guidelines 4 Use special tools when required to help avoid serious personal injury and damage to components Hazard Alert Mes...

Страница 3: ...2 Operation Maintenance Intervals Cylinder Head 3 Visual Inspection 4 Section 2 Troubleshooting 7 Section 3 Compressor Replacement Compressor Replacement Information Removal 8 Installation Cylinder He...

Страница 4: ...Notes...

Страница 5: ...ing above 250 psi in the event of a blocked discharge line or other malfunction Figure 1 1 Description The WABCO System Saver 318 air compressor provides and maintains air under pressure to operate de...

Страница 6: ...valve to open 3 Unloading Air passes from the cylinder to the inlet chamber of the cylinder head via a port controlled by a sliding leaf valve When system cut in pressure is reached air is exhausted f...

Страница 7: ...maintenance program Figure 1 5 Figure 1 5 Figure 1 5 1003376b Check air inlet and discharge ports between compressor and governor Check under plate or at power steering pump for leakage Check water p...

Страница 8: ...urer s oil and filter maintenance schedules are followed Restricted air inlet or excessive vacuum present at compressor inlet Verify engine or compressor air cleaner is functioning correctly Replace i...

Страница 9: ...Refer to air dryer manufacturer s service instructions Chafed or worn discharge line Replace faulty sections of discharge line Loose or leaking air line connections Verify all connections are secure T...

Страница 10: ...orn or damaged unloader piston O ring porosity in unloader piston bore loose or leaking seal at unloader piston bore Replace compressor cylinder head assembly Compressor head gasket failure Discharge...

Страница 11: ...The front of the WABCO System Saver 318 air compressor is mounted to the engine Before you remove the compressor make sure you have a replacement gasket to install with the new compressor Mack part nu...

Страница 12: ...al to verify that the installation is to the correct specifications 8 Add engine coolant to the cooling system Use the coolant recommended by the engine manufacturer Visually inspect the engine and co...

Страница 13: ...leaf The two holes in the sliding leaf must be installed over the two pins on the base of the cylinder head Figure 3 6 Figure 3 6 3 Position the inlet valve on the bottom of the cylinder head Align t...

Страница 14: ...sor does not reach governor cutout pressure check for air leaks in the system If reservoir volume and engine RPM are per original vehicle manufacturer s specifications system plumbing leakage must be...

Страница 15: ...in 40 countries For more information visit www wabco na com NYSE WBC is a leading global supplier of technol ogies and services that improve the safety efficiency and con nectivity of commercial vehi...

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