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3   

Compressor Replacement 

8

WABCO

 Maintenance Manual 31 (Revised 08-18)

7.

Loosen the three flange mounting bolts that hold the 
compressor to the engine.

8.

Remove the compressor from the vehicle.

Remove and retain the oil supply tube that runs between 
the compressor and the engine. 

Figure 3.3.

Figure 3.3

Installation

1.

Reinstall the oil supply tube.

2.

Install a new compressor gasket.

3.

Position the compressor on the engine.

4.

Install the three flange mounting bolts. Tighten to 15 lb-ft 
(20 N

m) +90

 rotation. 

@

5.

Attach the discharge and coolant fittings. Tighten to 22 lb-ft 
(30 N

m) +360

 maximum to position the fitting. 

@

6.

Connect all air and water and lines leading to the compressor. 
Tighten per Mack specifications.

7.

Through-drive version air compressor only:

 If necessary, 

reinstall the power steering pump. Refer to the manufacturer’s 
maintenance manual to verify that the installation is to the 
correct specifications.

8.

Add engine coolant to the cooling system. Use the coolant 
recommended by the engine manufacturer. Visually inspect the 
engine and compressor for leaks.

9.

Start the engine and allow the air system to build to governor 
cutout. Stop the engine. Use a soap-and-water solution at 
connection points to check for air leaks. Make any necessary 
repairs.

10. Remove the wheel blocks. Release the spring (parking) brakes.

Cylinder Head

Removal

1.

Remove the compressor from the engine. Refer to the 
procedure in this section. Take care not to damage the 
crankcase, since it will not be replaced.

2.

Use a cleaning solvent to remove road dirt and grease from the 
exterior of the compressor.

3.

Remove the four bolts that attach the cylinder head to the 
crankcase and remove the cylinder head. Figure 3.4.

Figure 3.4

4.

Use a cleaning solvent to clean the top of the crankcase.

Figure 3.3

1003378b

OIL
SUPPLY
TUBE

Figure 3.4

Remove the four
bolts that attach

the cylinder

head to the

crankcase.

1003383b

Содержание System Saver 318

Страница 1: ...NON THROUGH DRIVE THROUGH DRIVE SYSTEM SAVER 318 AIR COMPRESSOR FOR MACK E TECH AND ASET ENGINES MAINTENANCE MANUAL...

Страница 2: ...Follow your company s maintenance and service installation and diagnostics guidelines 4 Use special tools when required to help avoid serious personal injury and damage to components Hazard Alert Mes...

Страница 3: ...2 Operation Maintenance Intervals Cylinder Head 3 Visual Inspection 4 Section 2 Troubleshooting 7 Section 3 Compressor Replacement Compressor Replacement Information Removal 8 Installation Cylinder He...

Страница 4: ...Notes...

Страница 5: ...ing above 250 psi in the event of a blocked discharge line or other malfunction Figure 1 1 Description The WABCO System Saver 318 air compressor provides and maintains air under pressure to operate de...

Страница 6: ...valve to open 3 Unloading Air passes from the cylinder to the inlet chamber of the cylinder head via a port controlled by a sliding leaf valve When system cut in pressure is reached air is exhausted f...

Страница 7: ...maintenance program Figure 1 5 Figure 1 5 Figure 1 5 1003376b Check air inlet and discharge ports between compressor and governor Check under plate or at power steering pump for leakage Check water p...

Страница 8: ...urer s oil and filter maintenance schedules are followed Restricted air inlet or excessive vacuum present at compressor inlet Verify engine or compressor air cleaner is functioning correctly Replace i...

Страница 9: ...Refer to air dryer manufacturer s service instructions Chafed or worn discharge line Replace faulty sections of discharge line Loose or leaking air line connections Verify all connections are secure T...

Страница 10: ...orn or damaged unloader piston O ring porosity in unloader piston bore loose or leaking seal at unloader piston bore Replace compressor cylinder head assembly Compressor head gasket failure Discharge...

Страница 11: ...The front of the WABCO System Saver 318 air compressor is mounted to the engine Before you remove the compressor make sure you have a replacement gasket to install with the new compressor Mack part nu...

Страница 12: ...al to verify that the installation is to the correct specifications 8 Add engine coolant to the cooling system Use the coolant recommended by the engine manufacturer Visually inspect the engine and co...

Страница 13: ...leaf The two holes in the sliding leaf must be installed over the two pins on the base of the cylinder head Figure 3 6 Figure 3 6 3 Position the inlet valve on the bottom of the cylinder head Align t...

Страница 14: ...sor does not reach governor cutout pressure check for air leaks in the system If reservoir volume and engine RPM are per original vehicle manufacturer s specifications system plumbing leakage must be...

Страница 15: ...in 40 countries For more information visit www wabco na com NYSE WBC is a leading global supplier of technol ogies and services that improve the safety efficiency and con nectivity of commercial vehi...

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