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8.2

Electrical Configuration List

9.Standard Parts & Wearing Parts List

NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

SYMBOL

S1

S2

V

FU1

1212S

M

M2

FU2

FU3

D1/D2

LED

M1

G1

U1

SA1

SA3

B1

ET

 

NAME

Emergency Stop Button

Key Switch

Round Battery Meter

Ceramic Fuse Base

(Main) Fuse

Controller

Cooling Fan

Power Unit

Glass Fuse Wire

Fuse Wire Base

Diode

LED

Driving Wheel

Battery

Charger

Photoelectric Switch

Limit Switch

Buzzer (horn)

Accelerator

Cooling Aluminium Plate

Handle Wiring Harness

Control Wiring Harness

Motor Wiring Harness

SPEC.& MODEL

ZDK33-125A

JK410-NL/2

 

ZT-DL-03/24V

RQD-1/220v

800A

CNL-100A

1212-S

DC24V,0.2A

FFF-062

4A

 

IN2408

LED

JK210-SY

DJM1280/12V 80Ah

WT2412PM

8108

HYD-216W /24VDC

0-5V Hall-type

 

CBD20X

CBD20X

CBD20X

TP-SM5P1

10~30VDC PNP

FUNCTION

Controller power switch

Battery display

 

 

Main fuse wire

Control moving

 

Inner cooling

Fork lifting and descending 

 

Control loop fuse

  Battery meter & fan fuse

Free-wheeling diode

 Charging display

Moving motor

Charge the battery

Brake inter-lock

Height limit

Horn, back the truck

Assembly, cooling

QTY.

1

1

1

1

1

1

1

1

2

2

2

1

1

2

1

1

1

1

1

1

N0.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

NAME

Composite Bushing

Front Wheel

Spring Pin

Deep Groove Ball Bearing

Bushing

Gas Spring

M6 Set Screw

Oil Pipe Connection

Oil Pipe Connection

High-pressure Oil Pipe

Wear Strip

Y-ring

Circlip

Dust Ring

O-ring

Circlip for Shaft

Bushing

Composite Bushing

Composite Bushing

Deep Groove Ball Bearing

Circlip for Hole

SPEC/MODEL

Φ18×Φd16×15

Φ80×70

Φ5×35

6010(80×50×16)

30212(110×60×23.75)

D23×d20×11.5

M6×12

G1/4”flat-M14×1.5 bulge

M14×1.5 flat-M14×1.5 bulge

D55×d50×L9.7

D55×d47×10

D55×d47×1.5

d38×D46×5.5

D38×3.55

d16

D23×d20×21.5

D18×d16×12

D29×d25×25

6204(47×20×14)

D25

QTY

4

4

8

1

1

4

1

1

1

1

1

1

1

1

1

1

4

4

2

2

8

2

PLACE

Crank arm

Front wheel frame

Front axle

Base

Base

Balance arm

Control handle 

Bearing head

Pump/Oil pipe

Pump/Oil pipe

Pump/Oil pipe

Lifting cylinder barrel

Crank arm pin

Front wheel frame

Handle elbow

Crank arm connection

Double front wheel

Crank arm sleeve

NOTES

90°elbow

Straight

M14×1.5

Remarks: 1

Warranty period: within 1 year after the purchase or 1000 hours of service time.

       

2

Wearing parts and sealing parts are separately provided to clients’ request.

-11-

-12-

Emergency stop/main 

power switch

Connecting controller 

and motor

Connecting control wiring 

harness and handle wiring 

harness

Connecting handle and 

control wiring harness

Control moving forward 

or backward

25.6Mpa; 

inner diameter 1/4”; 

length 380mm

Single-row Tapered 

Roller Bearing

PU 

wear-resisting

Φ10×290

travel 40

650N  full-stage damping

Содержание CBD20X

Страница 1: ... CBD20X FULL ELECTRIC PALLET TRUCK OPERATION INSTRUCTIONS Carefully read the instructions and obey all kinds of warning labels before operation Please confirm that the vehicle is safe without damage ...

Страница 2: ...iagram and Lists 10 8 1 Power Electrical Configuration Diagram 10 8 2 Electrical Configuration Lists 11 9 Standard Parts Wearing Parts List 12 10 Failure Catalog Troubles Shooting 13 11 Electrical Schematic Diagram 19 12 Exploded View 20 Reserve it well for future reference STATEMENT The CBD20X vehicles manufactured by our company are only used in the factories tourist attraction playground and ot...

Страница 3: ... Prohibit any other unauthorized personnel operating the truck And do not use it to carry or lift people 1 13 If any damage or defect is found on the truck stop using it immediately and report to the supervisor in time The truck with faulty functions such as worn wheels or brake dysfunction is not allowed to use before a proper treatment 1 14 Do not park the truck on slopes Turn off the power and ...

Страница 4: ...ce Bearing Wheel Bearing wheel size Driving wheel size Balance wheel size Min fork height Max fork height Max lifting height Fork outside width Fork inside width Fork length Single fork size Overall length Overall width Overall height Handle vertical height Min turning radius Travel speed laden unladen Lifting speed laden unladen Lowering speed laden unladen Fast slow adjustment function Gradeabil...

Страница 5: ...control the speed based on the real situation drive slowly in the turning narrow roadway slope or the unsighted places 4 6 When the electric lock switch is on and without any operation the controller will go into sleeping mode for power saving and the truck cannot move Restart the electric lock switch Suggestion Turn off the electric lock switch and emergency stop buttonif notused for a long time ...

Страница 6: ...the bearing part Check the tightness of bolts and nuts Check the condition of supporting parts and the machine Check the abrasion degree Check the bearing s performance Check the connecting and fixing parts Check the flexibility Check the sidewise movement turning Check whether it can rebound to the vertical position Check the micro switch Check the connectors and cable Check the master switch Che...

Страница 7: ...M Main Fuse FU1 Battery G1 Charger U1 Photoelectric Switch SA1 Driving Wheel M1 Contactor KM2 Power Unit M2 Key Switch S2 Battery Meter V Solenoid Valve K1 Limit Switch SA3 LED Emergency stop button S1 Handle components Cylinder Drive wheels Crank Arm Hauling rod Front wheels Frame Cover 8 1 Power Electrical Configuration Diagrams ...

Страница 8: ...ront Wheel Spring Pin Deep Groove Ball Bearing Bushing Gas Spring M6 Set Screw Oil Pipe Connection Oil Pipe Connection High pressure Oil Pipe Wear Strip Y ring Circlip Dust Ring O ring Circlip for Shaft Bushing Composite Bushing Composite Bushing Deep Groove Ball Bearing Circlip for Hole SPEC MODEL Φ18 Φd16 15 Φ80 70 Φ5 35 6010 80 50 16 30212 110 60 23 75 D23 d20 11 5 M6 12 G1 4 flat M14 1 5 bulge...

Страница 9: ...contactor not closed 13 14 Press the handle to the working position and photoelectric switch is out Loose connection of battery connecting wire Handle not pressed to the working position Rotate the accelerator to the drive range F T6 Press the handle to the working position photoelectric switch is on T16 and rotate the accelerator T6 Adjust the distance of photoelectric switch to see if it lights ...

Страница 10: ... 15 16 ...

Страница 11: ...ator type choice fault 1 open or short circuit of limit potentiometer 2 open circuit of limit potentiometer 1 battery voltage 17V 2 poor contact of battery or contactor EEPROM CHECKSUM FAULT Overvoltage of battery Main contactor fault Brake ON fault Precharge fault Brake OFF fault HPD fault Current sense fault Overvoltage of motor EEPROM fault Battery disconnect Lower battery Main contactor coil d...

Страница 12: ...8 15 Drive pedestal assembly Semi circular head hexagonal screw M8 20 Handle assembly 1 1 1 2 2 2 2 2 1 1 4 4 4 1 1 1 9 9 4 1 5 1 see P2 685 560 see P4 685 560 see P5 see P6 see P8 B A B A 1 2 6 7 8 3 5 9 10 11 12 13 17 15 14 18 15 16 19 20 4 16 1 P1 19 20 Note Figures A and B are the corresponding installation locations Control handle accelerator ET Forward Retreat Adjust speed GN WT BK WT BK WT ...

Страница 13: ...uard coil 30 Hexagonal screw M6 12 in cylindrical head Round Gauge 24V Charging indicator Led 7v Fixed plate of built in charger Insulation bushing 5 Insulation gasket 5 Built in charger Tubing right angle joint Power Unit Assembly Cylindrical head inner hexagonal screw M8 15 Hexagonal bolt M10 65 Enter roller Self locking nut M10 Plastic cover of axle sleeve 4 4 1 1 1 1 1 1 1 1 4 4 1 1 1 2 2 2 2 ...

Страница 14: ...1 6 2 1 2 1 1 2 2 4 2 2 2 1 1 1 1 1 REMARKS Single front wheel set Double front wheel set 1150 1220 5 1 2 3 4 5 6 10 5 11 12 13 5 15 16 17 18 14 14 6 5 7 8 9 A B 图4 NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Cylinder assembly NAME Cylinder assembly Lift rod assembly O ring d48 7 3 55 Wear resistant belt D55 d50 9 7 Baffle ring D55 d47 1 5 Y ring for hole D55 d47 10 Tubing right angle joint Tubing Cylinde...

Страница 15: ... 12 13 12 14 15 16 17 17 18 P6 NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Drive Wheel Assembly NAME Hole retaining ring 150 Spacer Bearing 61824 2RS Straight gear ring Electric machinery Driving wheel Axis retaining ring 15 Small helical teeth Flat bond 5 x 5 x 12 Cylindrical head inner hexagonal screw M6 25 Skeleton Oil Seal 16 30 8 Box body Small straight teeth Bearing 61905 2Z ...

Страница 16: ...8 15 Large washer 8 Harness assembly Handle control wiring harness QTY 1 1 1 1 1 1 1 1 2 2 2 3 1 1 1 REMARKS see P10 650N 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 P8 NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Power Unit Assembly NAME Starting switch Connecting line Copper connecting piece Electric machinery coupling Valve block Relief valve Seal ring Filter screen tank Joint gear pump Check valve Flow...

Страница 17: ...cy reverse switch Reverse switch spring The micro switch Support shell Axle sleeve Shaft sleeve Accelerator knob accelerator Handle base Handle upper cover Horn switch Control switch QTY 1 1 6 1set 2 2 2 1 1 1 1 3 REMARKS ET 126MCU 10 11 1 2 3 4 5 6 7 8 9 10 11 12 29 ...

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