Vulkan CBD20X Скачать руководство пользователя страница 3

1.Product Introduction and Safety Guidelines

Welcome to use this full electric pallet truck. Please read this manual carefully
to fully understand how to operate this truck safely and skillfully.

1.1 

This truck is mainly made of recyclable steels to ensure its environme

 

-ntal friendliness. Any waste produced during the process of operating, 

 

maintaining, cleaning or dissembling shall be recycled or treated 

 

according to local regularities and by professionals in the designated

 

 area. Any improper treatment to the waste of those such as cylinder, 

 

battery or electronics could pose a hazard to the environment or 

 personnel.

1.2  

This truck is a logistics equipment for carrying and moving goods on

 

the ground, and do not use it for carrying persons.

1.3  

Operate and maintain this truck strictly according to this manual.

1.4  

Only the trained personnel are allowed to operate this truck, who 

 

know well the instructions and follow the safety guidelines.

1.5  

The users shall ensure that this truck is only used for the specified 

 

purposes and avoid any hazard to the safety of the user or any other 

 persons.

1.6  

Working conditions: It is advisable to use this truck on the flat, dry 

 

and clean cement or other hard ground. The operating temperature 

 

is from 5

 to 40

. Special protecting devices are needed if used 

 

below 0

1.7   

Avoid any overloading or uneven loading.

1.8  

Do not use this truck in the area where the fire accident and explosion 

 

may happen or in the corrosive, rusty and dusty areas.

1.9  

Do not change the spare parts, especially the safety devices. Attention: 

 

Do not adjust the pressure relief valves of all models. Use the spare 

 

parts provided by manufacturers of this truck only.

1.10  

Do not maintain or modify this truck unless you are trained and 

 authorized.

1.11  

Hazardous area: It usually refers to the area where people may suffer 

 

from injuries. The danger mainly comes from the truck itself, its 

 

loading parts, and also includes the possibility of sudden drop of 

 

goods or devices while moving or lifting the goods.

1.12 

While operating, the users take the full responsibility of the truck. 

 

Prohibit any other unauthorized personnel operating the truck. And do 

 

not use it to carry or lift people.

1.13 

If any damage or defect is found on the truck, stop using it immediately 

 

and report to the supervisor in time. The truck with faulty functions, 

 

such as worn wheels or brake dysfunction, is not allowed to use before 

 

a proper treatment.  

1.14  

Do not park the truck on slopes. Turn off the power and take off the key 

 

before leaving. Disconnect the battery plug for a long time parking.

1.15  

Protective shoes: according to the Standard EN-345:1-S1, wear the 

 

standard protective shoes while operating the truck.

1.16  

Do not extend your feet out of the pedal while operating a truck with 

 

the pedal in case of injuries.

1.17  

Charge the battery in ventilating area and keep off fire or other 

 

inflammable and explosive stuff.

1.18  

After a long time parking, please recharge the battery before using it.

1.19  

The equipment user mentioned in this manual refers to any natural or 

 

legal person who uses the truck himself or appoints others to use it. 

 

Under some special circumstances such as for a lease, the equipment 

 

user shall sign a contract with other users as the owner party and bear 

 

the obligations to regulate the operation.

1.20  

The equipment user shall guarantee that it is only used for specified 

 

purposes and avoid any potential hazard to the operator and other 

 

persons. Besides, the user shall strictly observe the accident prevention 

 

procedures, safety rules and operating and maintaining rules. Make 

 

sure that all operators read this manual carefully and understand fully.

1.21  

Special Attentions: The main power switch is the emergency stop 

 

switch. For the sake of heat dissipation and equipment safety, the 

 

battery meter and fan start to work if the emergency stop switch is on. 

 

For the purpose of equipment safety and energy conservation, and also 

 

truly indicating the service time, please turn off the power if not using 

 

the truck for a long time.

1.22  

A built-in charger is the standard configuration for this truck. Press the 

 

emergency stop switch (OFF), otherwise, it will damage the electric 

 

elements. Whether the emergency stop switch is on or off can be 

 

judged by the battery meter: the meter goes out if you press the switch 

 

(OFF); and the meter goes on if you turn on the switch (ON).

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Содержание CBD20X

Страница 1: ... CBD20X FULL ELECTRIC PALLET TRUCK OPERATION INSTRUCTIONS Carefully read the instructions and obey all kinds of warning labels before operation Please confirm that the vehicle is safe without damage ...

Страница 2: ...iagram and Lists 10 8 1 Power Electrical Configuration Diagram 10 8 2 Electrical Configuration Lists 11 9 Standard Parts Wearing Parts List 12 10 Failure Catalog Troubles Shooting 13 11 Electrical Schematic Diagram 19 12 Exploded View 20 Reserve it well for future reference STATEMENT The CBD20X vehicles manufactured by our company are only used in the factories tourist attraction playground and ot...

Страница 3: ... Prohibit any other unauthorized personnel operating the truck And do not use it to carry or lift people 1 13 If any damage or defect is found on the truck stop using it immediately and report to the supervisor in time The truck with faulty functions such as worn wheels or brake dysfunction is not allowed to use before a proper treatment 1 14 Do not park the truck on slopes Turn off the power and ...

Страница 4: ...ce Bearing Wheel Bearing wheel size Driving wheel size Balance wheel size Min fork height Max fork height Max lifting height Fork outside width Fork inside width Fork length Single fork size Overall length Overall width Overall height Handle vertical height Min turning radius Travel speed laden unladen Lifting speed laden unladen Lowering speed laden unladen Fast slow adjustment function Gradeabil...

Страница 5: ...control the speed based on the real situation drive slowly in the turning narrow roadway slope or the unsighted places 4 6 When the electric lock switch is on and without any operation the controller will go into sleeping mode for power saving and the truck cannot move Restart the electric lock switch Suggestion Turn off the electric lock switch and emergency stop buttonif notused for a long time ...

Страница 6: ...the bearing part Check the tightness of bolts and nuts Check the condition of supporting parts and the machine Check the abrasion degree Check the bearing s performance Check the connecting and fixing parts Check the flexibility Check the sidewise movement turning Check whether it can rebound to the vertical position Check the micro switch Check the connectors and cable Check the master switch Che...

Страница 7: ...M Main Fuse FU1 Battery G1 Charger U1 Photoelectric Switch SA1 Driving Wheel M1 Contactor KM2 Power Unit M2 Key Switch S2 Battery Meter V Solenoid Valve K1 Limit Switch SA3 LED Emergency stop button S1 Handle components Cylinder Drive wheels Crank Arm Hauling rod Front wheels Frame Cover 8 1 Power Electrical Configuration Diagrams ...

Страница 8: ...ront Wheel Spring Pin Deep Groove Ball Bearing Bushing Gas Spring M6 Set Screw Oil Pipe Connection Oil Pipe Connection High pressure Oil Pipe Wear Strip Y ring Circlip Dust Ring O ring Circlip for Shaft Bushing Composite Bushing Composite Bushing Deep Groove Ball Bearing Circlip for Hole SPEC MODEL Φ18 Φd16 15 Φ80 70 Φ5 35 6010 80 50 16 30212 110 60 23 75 D23 d20 11 5 M6 12 G1 4 flat M14 1 5 bulge...

Страница 9: ...contactor not closed 13 14 Press the handle to the working position and photoelectric switch is out Loose connection of battery connecting wire Handle not pressed to the working position Rotate the accelerator to the drive range F T6 Press the handle to the working position photoelectric switch is on T16 and rotate the accelerator T6 Adjust the distance of photoelectric switch to see if it lights ...

Страница 10: ... 15 16 ...

Страница 11: ...ator type choice fault 1 open or short circuit of limit potentiometer 2 open circuit of limit potentiometer 1 battery voltage 17V 2 poor contact of battery or contactor EEPROM CHECKSUM FAULT Overvoltage of battery Main contactor fault Brake ON fault Precharge fault Brake OFF fault HPD fault Current sense fault Overvoltage of motor EEPROM fault Battery disconnect Lower battery Main contactor coil d...

Страница 12: ...8 15 Drive pedestal assembly Semi circular head hexagonal screw M8 20 Handle assembly 1 1 1 2 2 2 2 2 1 1 4 4 4 1 1 1 9 9 4 1 5 1 see P2 685 560 see P4 685 560 see P5 see P6 see P8 B A B A 1 2 6 7 8 3 5 9 10 11 12 13 17 15 14 18 15 16 19 20 4 16 1 P1 19 20 Note Figures A and B are the corresponding installation locations Control handle accelerator ET Forward Retreat Adjust speed GN WT BK WT BK WT ...

Страница 13: ...uard coil 30 Hexagonal screw M6 12 in cylindrical head Round Gauge 24V Charging indicator Led 7v Fixed plate of built in charger Insulation bushing 5 Insulation gasket 5 Built in charger Tubing right angle joint Power Unit Assembly Cylindrical head inner hexagonal screw M8 15 Hexagonal bolt M10 65 Enter roller Self locking nut M10 Plastic cover of axle sleeve 4 4 1 1 1 1 1 1 1 1 4 4 1 1 1 2 2 2 2 ...

Страница 14: ...1 6 2 1 2 1 1 2 2 4 2 2 2 1 1 1 1 1 REMARKS Single front wheel set Double front wheel set 1150 1220 5 1 2 3 4 5 6 10 5 11 12 13 5 15 16 17 18 14 14 6 5 7 8 9 A B 图4 NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Cylinder assembly NAME Cylinder assembly Lift rod assembly O ring d48 7 3 55 Wear resistant belt D55 d50 9 7 Baffle ring D55 d47 1 5 Y ring for hole D55 d47 10 Tubing right angle joint Tubing Cylinde...

Страница 15: ... 12 13 12 14 15 16 17 17 18 P6 NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Drive Wheel Assembly NAME Hole retaining ring 150 Spacer Bearing 61824 2RS Straight gear ring Electric machinery Driving wheel Axis retaining ring 15 Small helical teeth Flat bond 5 x 5 x 12 Cylindrical head inner hexagonal screw M6 25 Skeleton Oil Seal 16 30 8 Box body Small straight teeth Bearing 61905 2Z ...

Страница 16: ...8 15 Large washer 8 Harness assembly Handle control wiring harness QTY 1 1 1 1 1 1 1 1 2 2 2 3 1 1 1 REMARKS see P10 650N 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 P8 NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Power Unit Assembly NAME Starting switch Connecting line Copper connecting piece Electric machinery coupling Valve block Relief valve Seal ring Filter screen tank Joint gear pump Check valve Flow...

Страница 17: ...cy reverse switch Reverse switch spring The micro switch Support shell Axle sleeve Shaft sleeve Accelerator knob accelerator Handle base Handle upper cover Horn switch Control switch QTY 1 1 6 1set 2 2 2 1 1 1 1 3 REMARKS ET 126MCU 10 11 1 2 3 4 5 6 7 8 9 10 11 12 29 ...

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